Oxygen-Stable Redox Materials for CO2 Capture

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Solution Overview

Problem

Existing oxygen-sensitive redox-active materials used in electrochemical cells for CO2 capture from ocean water are inefficient due to their instability in oxygen environments, leading to high energy requirements for forming pH gradients.

Innovation Solution

Development of oxygen-stable solid-phase redox-active materials, such as quinone and phenazine derivatives with electron-withdrawing groups, capable of proton-coupled redox reactions, which are stable in both oxidation states and can be used in membraneless electrochemical cells to create pH gradients at low energy, facilitating efficient CO2 extraction from ocean water.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If oxygen-sensitive redox-active materials are used in electrochemical cells for CO2 capture, then CO2 extraction can be achieved, but the materials become unstable in oxygen environments leading to high energy requirements

Engineering Contradiction:
ImproveCO2 extraction efficiencyVSAvoidmaterial stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the chemical structure of redox-active materials through the introduction of electron-withdrawing groups (such as fluorine atoms, cyano groups, or carbonyl groups). These structural modifications change the electronic properties and redox potentials of the materials, enabling them to maintain stability in oxygen-containing environments while retaining their CO2 capture functionality. This resolves the contradiction by transforming the material properties rather than changing operational conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material design by combining redox-active moieties with electron-withdrawing groups to create new hybrid materials that exhibit both CO2 capture activity and oxygen stability. The composite structure integrates the functional benefits of different molecular components, where the electron-withdrawing groups provide stability while the redox-active cores maintain capture efficiency, thus resolving the reliability-productivity contradiction.

Inventive Principle:
Principle #40Composite materials

2Productivity

If high concentrations of hydronium ions and hydroxide ions are produced in close proximity in bipolar membrane electrodialysis, then pH gradient formation is achieved, but minimum energy requirements increase making the process inefficient

Engineering Contradiction:
ImprovepH gradient formationVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent extracts the pH gradient formation function from the bulk solution mixing process and relocates it to the interface between redox-active material-modified electrodes and the aqueous phase. By using proton-coupled electron transfer reactions at the electrode surfaces, the system generates pH gradients locally without requiring high concentrations of ions to be produced and mixed in close proximity throughout the bulk solution, thereby reducing energy consumption while maintaining productivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical mixing and ion transport mechanism of bipolar membrane electrodialysis with an electrochemical mechanism based on proton-coupled electron transfer reactions. This substitution eliminates the need for high energy input required to drive ion migration and mixing in traditional electrodialysis, achieving pH gradient formation through surface-bound redox reactions that occur at lower energy costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If conventional redox-active materials are used, then electrochemical CO2 capture is possible, but oxygen stability is poor leading to practical application limitations

Engineering Contradiction:
Improveapplication feasibilityVSAvoidoxygen stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent systematically changes the chemical parameters of redox-active materials by introducing various electron-withdrawing groups with different electronic effects and positions. This allows tuning of the materials' redox potentials, HOMO-LUMO gaps, and oxygen stability characteristics, making them adaptable to practical application requirements while maintaining compositional stability in oxygen environments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oxygen-stable redox-active materials enable efficient CO2 capture from ocean water by forming pH gradients at low energy, increasing the CO2 absorption capacity of ocean water and providing a stable solution for practical carbon dioxide capture applications.

Implementation Method 1

the redox-active material is configured to have a proton-coupled redox reaction with a second portion of the fluid stream input

Methodology Applied
Scientific EffectProton-coupled redox reaction: Redox Reactions

Data Source

PatentUS11912590B2Oxygen-stable solid electroactive materials
Publication Date: 2024.02.27 GENESEE VALLEY INNOVATIONS LLC
  • US11912590B2 patent drawing
  • US11912590B2 patent drawing
  • US11912590B2 patent drawing

AI summary

A redox-active compound is disclosed that is the reaction product of an electron-withdrawing monomer, a cross-linker, and a redox-active moiety. The cross-linker may be connected to the redox-active moiety through the electron-withdrawing functional group. The redox-active compound has a reduced form and an oxidized form and neither the reduced form nor the oxidized form is decomposed by oxygen. The redox-active compound may be used to create a pH gradient in a fluid stream. A redox-active composition may include the redox-active compound, a binder, and a current collector. The redox-active composition may be part of a membraneless electrochemical cell.