Oxygen/Sulfur Electrolytic Flow Cell with Porous Anodes

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Solution Overview

Problem

Current power generation technologies, such as fuel cells and electrolytic devices, face efficiency limitations due to internal resistance and material geometries, and existing sulfur-based power generation methods are not scalable or environmentally friendly, particularly in utilizing sulfur from industrial processes or bacterial conversion of waste organics which can lead to clogging issues.

Innovation Solution

A carbon-neutral power generation method utilizing a multi-step process combining biomining and an oxygen/sulfur electrolytic flow cell arrangement, where sulfate-reducing bacteria convert organic waste into hydrogen sulfide gas, and the spent sulfur is recirculated for recycling, using expanded surface area/porous electrodes and a biominer system to maintain a healthy bacterial colony and optimize power production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If bacteria are grown directly on electrodes for power generation, then power production is achieved, but the bacteria clog the operating components

Engineering Contradiction:
Improvepower productionVSAvoidcomponent clogging
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system divides the power generation process into two separate components: a biominer where bacteria convert organic waste to hydrogen sulfide, and an electrolytic cell where sulfur is oxidized to generate power. This segmentation prevents bacterial clogging of power generation components while maintaining power production capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bacteria are extracted from the electrolytic cell environment and placed in a separate biominer system. This removes the harmful clogging effect from the power generation components while preserving the beneficial power production function through sulfur oxidation in the electrolytic cell.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If conventional fuel cells are used for power generation, then power is produced, but efficiency is limited by internal resistance and material geometries

Engineering Contradiction:
Improvepower generationVSAvoidefficiency loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The electrolytic cell uses porous sulfur electrodes that provide large surface area for electrochemical reactions. This porous structure reduces internal resistance and improves efficiency by enabling better reactant access and product removal, overcoming the efficiency limitations of conventional fuel cells.

Inventive Principle:
Principle #31Porous materials

3Power

If sulfur is used as fuel in electrolytic cells, then power generation is achieved, but the anode is consumable and requires replacement

Engineering Contradiction:
Improvepower generationVSAvoidanode consumption
Core Design Contradiction:
PowerVSLoss of substance

Solution Approach 1:

The system creates a continuous sulfur cycle where spent sulfur from the electrolytic cell anode is recirculated back to the biominer for regeneration. This continuous regeneration process eliminates the need for anode replacement and sustains long-term power generation without material loss.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The biominer system automatically regenerates sulfur from spent sulfur and organic waste, making the fuel supply self-sustaining. The system uses its own waste products (spent sulfur and organic matter) to continuously produce fresh sulfur fuel, eliminating external fuel input requirements.

Inventive Principle:
Principle #25Self-service

4Loss of substance

If industrial sulfur disposal processes are used, then sulfur waste is removed, but environmental friendliness is compromised

Engineering Contradiction:
Improvesulfur waste removalVSAvoidenvironmental impact
Core Design Contradiction:
Loss of substanceVSObject-affected harmful factors

Solution Approach 1:

The system converts harmful sulfur waste and organic pollutants into valuable electricity and regenerated sulfur fuel. By using sulfate-reducing bacteria to convert organic waste to hydrogen sulfide and then oxidizing it in the electrolytic cell, the system transforms environmental hazards into beneficial energy production and waste reduction.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables scalable, commercial-sized, semi-distributed power generation with reduced carbon emissions, achieving efficient power production by recycling sulfur and utilizing waste materials, potentially replacing natural gas and coal combustion, with a high sulfur-to-energy conversion rate.

Implementation Method 1

biological conversion and removal of sulfur from fecal matter as well as other biologically digestible materials containing sulfur and carbon, i.e., biomining

Methodology Applied
Scientific EffectBiomining: Anaerobic Digestion

Implementation Method 2

oxidizing the reduced sulfur in an oxygen/sulfur electrolytic flow cell arrangement

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 3

oxygen/sulfur electrolytic flow cell arrangement

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 4

expanded surface area/porous electrodes

Methodology Applied
Scientific EffectPorous material surface area enhancement: Porosity

Data Source

PatentUS10079400B2Electrochemical power generation device with re-generable fuel system
Publication Date: 2018.09.18 RISSER SCOTT
  • US10079400B2 patent drawing
  • US10079400B2 patent drawing
  • US10079400B2 patent drawing

AI summary

Apparatus and methods to generate electricity from air and municipal sewage, manure, food waste and/or potentially other organic waste sources using sulfate reducing bacteria, SRB. The SRB produce hydrogen sulfide in an apparatus named a biominer. The odorous gas is then scrubbed into an aqueous solution. The solution is sent to an electrolytic continuous flow cell power generator on the anode side where the sulfur is oxidized to sulfate and is recycled to the biominer process. The generator cathode side uses a standard oxygen cell chemistry.