Oxyhalide Solid Electrolyte Particles for Active-Material Contact

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Solution Overview

Problem

Existing solid electrolyte materials for batteries face challenges in achieving high ion conductivity and accessibility to active materials, leading to suboptimal charge and discharge characteristics, particularly in all-solid-state batteries where flat surfaces and large particle diameters hinder effective contact with active materials.

Innovation Solution

A solid electrolyte material comprising Li, M (Nb or Ta), and X (F, Cl, Br, or I) with a specific surface area greater than 7.5 m2/g, manufactured using a wet-pulverization method, which enhances ion conductivity and accessibility by having a smaller particle diameter and uneven surface, thereby improving battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If solid electrolyte material has flat surface and large particle diameter, then manufacturing is easier, but accessibility to active material deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidaccessibility to active material
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent changes the physical parameters of the solid electrolyte material by controlling particle diameter to 1 μm or less and specific surface area to 7.5 m²/g or more, transforming it from large flat particles to fine particles with high surface area, thereby improving accessibility to active material while maintaining ease of manufacture through the wet-pulverization method

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If solid electrolyte material has fine particles with high specific surface area, then accessibility to active material improves, but ion conductivity may deteriorate

Engineering Contradiction:
Improveaccessibility to active materialVSAvoidion conductivity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent optimizes compositional parameters by controlling the molar ratio of Li to M (0.60 ≤ Li/M ≤ 3.00) and selecting specific halogen elements (F, Cl, Br, or I), which enables fine particles to maintain both high accessibility and practical ion conductivity of 1×10⁻⁴ S/cm or more

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite solid electrolyte material combining Li, M (Nb or Ta), O, and X (halogen), where the specific composition and structure enable simultaneous achievement of fine particle morphology and high ion conductivity

Inventive Principle:
Principle #40Composite materials

3Reliability

If solid electrolyte material contains sulfur, then ion conductivity improves, but safety deteriorates

Engineering Contradiction:
Improveion conductivityVSAvoidsafety
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts sulfur from the solid electrolyte material composition entirely, replacing it with halogen elements (F, Cl, Br, or I) to eliminate safety hazards while maintaining ion conductivity through alternative compositional design

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the compositional parameter by eliminating sulfur and controlling the halogen content ratio, achieving safety improvement while maintaining ion conductivity of 1×10⁻⁴ S/cm or more through the Li-M-O-X system

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250023095A1Solid electrolyte material and battery using same
Publication Date: 2025.01.16 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250023095A1 patent drawing
  • US20250023095A1 patent drawing

AI summary

The solid electrolyte material of the present disclosure is a solid electrolyte material including Li, M, O, and X. Here, M is at least one selected from the group consisting of Nb and Ta, X is at least one selected from the group consisting of F, Cl, Br, and I, and the solid electrolyte material has a specific surface area of greater than 7.5 m2/g. The battery of the present disclosure includes a positive electrode, a negative electrode, and an electrolyte layer arranged between the positive electrode and the negative electrode. At least one of the positive electrode, the negative electrode, and the electrolyte layer contains the solid electrolyte material of the present disclosure.