Oxyhalide Solid Electrolyte Layers for Low-Resistance Lithium Interfaces

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Solution Overview

Problem

Solid state lithium batteries face challenges due to the limited wettability of solid electrolytes by lithium metal, leading to increased interfacial resistance, uneven lithium plating, and the formation of lithium dendrites, which result in mechanical stress and reduced performance.

Innovation Solution

A solid electrolyte material comprising an oxyhalide material overlying a halide material with specific chemical compositions and structures, such as Li7O2X3, is developed to enhance ionic conductivity and stability, facilitating improved performance and capacity retention in solid-state batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If solid electrolyte is used in lithium metal anode, then energy density and recharging speed are improved, but interfacial resistance increases due to limited wettability

Engineering Contradiction:
Improverecharging speedVSAvoidinterfacial resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the solid electrolyte by incorporating specific ratios of LiF, LiOH, and LiX to optimize both ionic conductivity and interfacial compatibility with lithium metal, thereby reducing interfacial resistance while maintaining high recharging speed

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite solid electrolyte material combining multiple components (LiF, LiOH, LiX) in specific proportions to achieve synergistic effects that simultaneously improve wettability with lithium metal and maintain high ionic conductivity for fast recharging

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid electrolyte interfaces with lithium metal anode, then battery performance is improved, but mechanical stress increases due to uneven lithium plating

Engineering Contradiction:
Improvebattery performanceVSAvoidmechanical stress
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent adjusts the chemical composition parameters of the solid electrolyte to achieve optimal lithium ion transport properties that enable uniform lithium plating during cycling, thereby reducing mechanical stress while maintaining high battery performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The solid electrolyte acts as an intermediary layer between lithium metal anode and cathode, with its optimized composition facilitating smooth lithium ion flux that prevents uneven plating and reduces mechanical stress on the battery structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solid electrolyte material improves ionic conductivity and stability, reducing interfacial resistance and mechanical stress, thereby enhancing the performance and cycle life of solid-state lithium batteries.

Implementation Method 1

the first solid electrolyte material may include improved ionic conductivity comparing to a corresponding solid electrolyte material that has a single phase

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Data Source

PatentUS20240379998A1Solid electrolyte material and method of forming same
Publication Date: 2024.11.14 SAINT GOBAIN CERAMICS & PLASTICS INC
  • US20240379998A1 patent drawing
  • US20240379998A1 patent drawing
  • US20240379998A1 patent drawing

AI summary

A solid electrolyte material may include a first solid electrolyte material overlying at least a portion of a second solid electrolyte material. The first solid electrolyte material may include MaMefObXc, wherein M comprises an alkali metal, X comprises a halogen, 0≤f≤1, (a/b)>3, c=a+(k×f)−2b, k is a valence of Me, and Me comprises a metal different from M. The second solid electrolyte material may include a halide.