Oxyhalide Li-Ion Conductors for Stable Solid-State Electrolytes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional solid-state inorganic electrolytes face issues such as H2S gas generation during decomposition and formability problems due to hardness, limiting their effectiveness in secondary battery design.

Innovation Solution

Development of inorganic oxyhalide compounds with chemical compositions like MOX, where M is Fe, Al, Sc, La, or Y, and X is F, Cl, or I, which exhibit improved thermal stability and ionic conductivity, synthesized by mixing oxides and halides of these elements and heating them to form a stable oxyhalide compound.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sulfide solid-state inorganic electrolytes are used, then ionic conductivity is achieved, but H2S gas is generated during decomposition

Engineering Contradiction:
Improveionic conductivityVSAvoidH2S gas generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by introducing oxyhalide compounds (MOX where M is Fe, Al, Sc, La, or Y and X is F, Cl, Br, or I) instead of traditional sulfide or oxide electrolytes. This compositional parameter change eliminates H2S gas generation while maintaining ionic conductivity through the unique oxyhalide structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite oxyhalide materials combining metal oxides and metal halides in a specific chemical structure (MOX). This composite approach creates a new class of electrolyte that integrates the benefits of both oxide and halide compounds, achieving high ionic conductivity without the harmful decomposition products of sulfide electrolytes.

Inventive Principle:
Principle #40Composite materials

2Strength

If traditional oxide solid-state inorganic electrolytes are used, then mechanical stability is achieved, but formability deteriorates due to hardness

Engineering Contradiction:
Improvemechanical stabilityVSAvoidformability
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent changes the material composition from traditional oxides to oxyhalide compounds (MOX). This parameter change modifies the mechanical properties, reducing hardness and improving formability while retaining mechanical stability, enabling easier manufacturing of solid-state electrolyte components.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If oxyhalide compounds with higher thermal stability are used, then thermal decomposition resistance is improved, but synthesis complexity increases

Engineering Contradiction:
Improvethermal stabilityVSAvoidsynthesis process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-mixing the oxide and halide components in precise stoichiometric ratios before heating. This preliminary preparation step simplifies the overall synthesis process for high-thermal-stability oxyhalide compounds, making the manufacturing process more controllable and less complex despite the high thermal stability requirements.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oxyhalide compounds demonstrate enhanced thermal stability and ionic conductivity, addressing the limitations of traditional electrolytes by providing a more stable and efficient Li-ion conductor without compromising conductivity.

Implementation Method 1

mixing at least one oxide of M with at least one halide of M... heating the mixture of the at least one oxide of M and the at least one halide of M and forming an MOX inorganic oxyhalide compound

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11827526B2Inorganic compounds for lithium-ion conductors
Publication Date: 2023.11.28 TOYOTA JIDOSHA KK
  • US11827526B2 patent drawing
  • US11827526B2 patent drawing

AI summary

An inorganic compound for a Li-ion conductor includes an oxyhalide compound with a chemical composition of MOX where M is at least one of Al, Sc, La, and Y, and X is at least one of F, Cl, Br, and I. Also, the oxyhalide compound has a thermal decomposition start temperature of the oxyhalide compound is greater than a thermal decomposition start temperature of FeOCl and a conductivity that is general equal to or greater than a conductivity of the FeOCl.