Oxyhydrogen Generator Controller Feedback Loop

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Solution Overview

Problem

Internal combustion engines are inefficient and emit harmful pollutants, necessitating an alternative fuel system that can efficiently generate oxyhydrogen for vehicle fuel systems while ensuring safe operation and minimizing environmental impact.

Innovation Solution

A method and apparatus for controlling oxyhydrogen generation in a system that includes a controller configured to receive measurements from various parameters such as electrical power, temperature, and fluid levels, using a switch to manage the operation of the oxyhydrogen gas generator, ensuring safe operation by preventing overheating and optimizing the electrolytic process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the oxyhydrogen gas generator operates continuously to maximize fuel production, then productivity is improved, but temperature increases causing overheating and safety risks

Engineering Contradiction:
Improveoxyhydrogen production rateVSAvoidelectrolyte temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The controller continuously monitors temperature from the temperature sensor and adjusts the electrolysis process accordingly. When temperature exceeds a threshold, the controller reduces current or activates cooling, creating a closed-loop control system that maintains productivity while preventing overheating.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system implements periodic cooling cycles or intermittent operation patterns where the electrolysis process is paused or reduced periodically to allow heat dissipation, then resumed to maintain overall productivity while controlling temperature buildup.

Inventive Principle:
Principle #19Periodic action

2Productivity

If the electrolysis process intensity is increased to improve oxyhydrogen generation efficiency, then productivity is improved, but energy consumption increases

Engineering Contradiction:
Improveoxyhydrogen generation efficiencyVSAvoidelectrical energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts electrolysis current and voltage based on real-time conditions such as temperature, fluid level, and desired production rate. This allows the system to operate at optimal efficiency points rather than constant high intensity, reducing unnecessary energy consumption while maintaining productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller varies electrical parameters (current, voltage, pulse duration) based on operating conditions to optimize the balance between production efficiency and energy consumption. For example, using pulsed electrolysis or adjusting current density based on temperature feedback.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple safety monitoring parameters are continuously monitored to ensure safe operation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesafe operation assuranceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller performs multiple monitoring functions (temperature, fluid level, current, voltage) and control functions (cooling activation, current regulation, shutdown decisions) through a single integrated device. This consolidates complexity into one multi-functional unit rather than separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically monitors and adjusts its own operation based on sensor feedback without external intervention. The controller self-regulates the electrolysis process, activates cooling when needed, and shuts down automatically under unsafe conditions, reducing the need for complex external control systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively generates oxyhydrogen for vehicle fuel systems, improving efficiency and reducing environmental impact by automatically controlling the oxyhydrogen gas generator, preventing damage and dangerous conditions, and optimizing the electrolytic process for efficient oxyhydrogen production.

Implementation Method 1

an oxyhydrogen gas generator (12) comprising a fluid circulation path for circulating a fluid, wherein the fluid from the vessel (62) is transported to the oxyhydrogen gas generator (12)

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentEP3092327B1Methods and apparatus for controlling oxyhydrogen generation
Publication Date: 2024.09.11 PEARSON ROBERT STUART LAWRENCE
  • EP3092327B1 patent drawingFigure 1~2
  • EP3092327B1 patent drawingFigure 3~4
  • EP3092327B1 patent drawingFigure 5~6

AI summary

A method for control of an oxyhydrogen gas generator in an oxyhydrogen gas generator system, the method comprising: receiving output from one or more measurement devices, the received output being dependent on the measurement of one or more parameters associated with the oxyhydrogen gas generator system; and controlling a first switch, to control the operation of the oxyhydrogen gas generator, dependent on the value of the one or more measured parameters, the first switch having a first state and a second state.