Oxynitride Phosphor JEM Phase for Blue Light Emission

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a lack of phosphors that efficiently emit light in the blue to bluish purple range with high stability and emission efficiency, particularly for semiconductor light-emitting devices using excitation wavelengths between 390 nm and 420 nm.

Innovation Solution

An oxynitride phosphor with a JEM phase, composed of elements like La, Ce, Si, Al, O, and N, is developed, which can be excited by light in this wavelength range and emits light efficiently, with a specific composition formula M1−aCeaSibAlcOdNe, containing 50% or more JEM phase, and an emission peak wavelength of 460 nm or more and 510 nm or less.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing sialon phosphors are used, then the device can emit blue to bluish purple light, but the emission efficiency and stability are insufficient

Engineering Contradiction:
ImprovestabilityVSAvoidemission efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the chemical composition parameters of the phosphor material by introducing oxygen into the sialon structure to create oxynitride phosphor. This compositional parameter change results in improved emission efficiency and stability while maintaining the blue to bluish purple emission range, directly resolving the technical contradiction between reliability and energy loss.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If phosphors are excited by light in the 390 nm to 420 nm wavelength range, then the phosphor can convert the wavelength to visible light, but there is a lack of phosphors with sufficient emission efficiency and stability in this range

Engineering Contradiction:
Improveemission efficiencyVSAvoidstability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent develops a composite oxynitride phosphor material that combines multiple elements (La, Ce, Si, Al, O, N) in specific ratios. This composite material structure enables the phosphor to efficiently absorb ultraviolet light in the 390-420 nm range and convert it to blue to bluish purple visible light with high emission efficiency and improved stability, resolving the contradiction between emission efficiency and stability for this specific excitation wavelength range.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oxynitride phosphor exhibits higher brightness and stability compared to existing sialon phosphors, with improved emission efficiency and reduced material deterioration when excited, making it suitable for semiconductor light-emitting devices.

Implementation Method 1

a first phosphor that is excited by light emitted from the semiconductor light-emitting element and has an emission peak wavelength of 460 nm or more and 510 nm or less

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS7494606B2Oxynitride phosphor and semiconductor light-emitting device
Publication Date: 2009.02.24 SHARP KK
  • US7494606B2 patent drawing
  • US7494606B2 patent drawing
  • US7494606B2 patent drawing

AI summary

The invention provides an oxynitride phosphor represented by a composition formula M1−aCeaSibAlcOdNe, wherein M denotes La or a compound of which main component is La and sub-component is at least one kind of element selected from the group consisting of Pr, Nd, Sm, Eu, Gd, Th, Dy, Ho, Er, Tm, Yb and Lu; the a that represents a composition ratio of Ce is a real number satisfying 0.1≦a≦1; the b that represents a composition ratio of Si is a real number satisfying b=(6−z)×f; the c that represents a composition ratio of Al is a real number satisfying c=(1+z)×g; the d that represents a composition ratio of O is a real number satisfying d=z×h; the e that represents a composition ratio of N is a real number satisfying e=(10−z)×i; the z is a real number satisfying 0.1≦z≦3; the f is a real number satisfying 0.7≦f≦1.3; the g is a real number satisfying 0.7≦g≦3; the h is a real number satisfying 0.7≦h≦3; the i is a real number satisfying 0.7≦i≦1.3; and a JEM phase is contained in an amount of 50% or more, and a semiconductor light-emitting device that uses the oxynitride phosphor.