Oxynitride Ceramic Wafer Table for High-Temperature Electrostatic Adsorption

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Solution Overview

Problem

Semiconductor manufacturing components require high corrosion resistance and high volume resistivity at elevated temperatures to withstand reactive halogen plasma and electrostatically adsorb wafers effectively.

Innovation Solution

A ceramic material comprising magnesium-aluminum oxynitride with a carbon content of 0.005 to 0.275 mass% is used, which enhances volume resistivity and corrosion resistance at high temperatures, incorporating an electrode and a heat-conductive substrate for efficient wafer handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If process temperature is increased to 500°C or more to form high-quality films, then film quality is improved, but electrostatic adsorption capability deteriorates due to reduced volume resistivity

Engineering Contradiction:
Improvefilm qualityVSAvoidelectrostatic adsorption capability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The invention modifies the carbon content parameter of the ceramic substrate to maintain high volume resistivity even at elevated process temperatures of 500°C or more. This ensures that the electrostatic adsorption capability remains effective during high-temperature wafer processing while still allowing high-quality film formation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ceramic material achieves sufficient corrosion resistance and high volume resistivity, reducing leakage currents and improving wafer adsorption and processing efficiency at high temperatures.

Implementation Method 1

the volume resistivity at high temperatures can be increased

Methodology Applied
Scientific EffectElectrical resistivity: Electrical Resistance

Implementation Method 2

a highly heat-conductive substrate that is attached to a lower surface of the ceramic substrate and that has a higher heat conductivity than the ceramic substrate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a resistance heating element that is disposed inside the highly heat-conductive substrate and under the electrode

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

the ability to electrostatically adsorb a wafer at high temperatures

Methodology Applied
Scientific EffectElectrostatic adsorption: Electrostatics

Data Source

PatentUS12354900B2Ceramic material having high resistivity and high corrosion resistance, and wafer placement table
Publication Date: 2025.07.08 NGK INSULATORS LTD
  • US12354900B2 patent drawing
  • US12354900B2 patent drawing
  • US12354900B2 patent drawing

AI summary

A ceramic material that has a high resistivity and high corrosion resistance according to the present invention contains magnesium-aluminum oxynitride and has a carbon content of 0.005 to 0.275 mass %.