OZF Fracturing for Permeability in Shale Reservoirs

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Solution Overview

Problem

Current methods for hydrocarbon recovery in unconventional reservoirs, such as organic shale, face challenges due to nano-darcy permeability, leading to inefficient fluid sweeping and low recovery rates, as existing techniques struggle to effectively increase permeability and maximize hydrocarbon extraction.

Innovation Solution

The Optimized Modified Zipper Frac (OZF) technique employs stress shadowing to minimize the difference between horizontal stresses in the stimulated reservoir volume, creating a complex fracture network by sequentially fracturing and ballooning stages, thereby enhancing permeability and recovery. This involves creating hydraulic fractures near the toe of a horizontal well, ballooning subsequent stages, and repeating the process to maximize stress shadow effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional hydraulic fracturing methods are used in unconventional reservoirs with nano-darcy permeability, then some hydrocarbon recovery is achieved, but the permeability enhancement is insufficient and recovery rates remain low

Engineering Contradiction:
Improvehydrocarbon recovery rateVSAvoidpermeability enhancement effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The reservoir stimulation is divided into multiple sequential stages along the horizontal wellbore. Each stage creates its own fracture system, and the cumulative effect of multiple stages produces a complex network that significantly enhances permeability throughout the reservoir volume, overcoming the limitations of single-stage fracturing in nano-darcy formations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fracturing process employs periodic injection of fluid at controlled intervals to create stress shadows between sequential fractures. This periodic action allows each fracture to influence the stress state of subsequent fractures, creating a complex interconnected network that maximizes permeability enhancement in unconventional reservoirs.

Inventive Principle:
Principle #19Periodic action

2Productivity

If horizontal wells are used to expose more reservoir to injecting fluid, then sweep efficiency improves, but the complexity of the completion and fracturing process increases

Engineering Contradiction:
Improvesweep efficiencyVSAvoidcompletion process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The horizontal well completion is divided into multiple discrete fracturing stages distributed along the wellbore length. Each stage can be independently designed and executed, allowing optimization of fracture geometry and spacing to maximize sweep efficiency while managing completion complexity through modular implementation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wellbore is prepared with predetermined stage locations, isolation mechanisms, and fracturing infrastructure before the actual fracturing operation. This preliminary preparation enables systematic execution of multiple stages, reducing on-site complexity and allowing optimized sweep patterns to be implemented efficiently.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

OZF increases near-wellbore complexity and overall permeability, leading to higher hydrocarbon recovery rates and allowing for gas injection as an Enhanced Oil Recovery (EOR) method, effectively addressing the limitations of existing techniques by optimizing fracture dimensions and net pressure.

Implementation Method 1

hydraulic fractures (preferably fat-propped fractures) are first created near the toe of a horizontal well

Methodology Applied
Scientific EffectHydraulic pressure: Pressure Increase

Implementation Method 2

OZF employs stress shadowing to minimize the difference between horizontal stresses in the stimulated reservoir volume, creating a complex fracture network by sequentially fracturing and ballooning stages

Methodology Applied
Scientific EffectStress shadowing:

Data Source

PatentUS11274538B2Methods and systems for ballooned hydraulic fractures and complex toe-to-heel flooding
Publication Date: 2022.03.15 TEXAS TECH UNIV SYST
  • US11274538B2 patent drawing
  • US11274538B2 patent drawing
  • US11274538B2 patent drawing

AI summary

Improved methods and systems for hydrocarbon production, including operations involving ballooned hydraulic fractures and complex toe-to-heel flooding. The recovery of ballooned hydrocarbons via ballooned hydraulic fractures can include the use of an OZF (Optimized Modified Zipper Frac) that recovers hydrocarbons. OZF can be implemented as a fracturing technique with respect to organic shale reservoirs to maximize near-wellbore complexity and overall permeability and hydrocarbon recovery. Additionally, Complex toe-to-heel flooding (CTTHF) can be applied to horizontal wells. CTTHF uses one or more barriers and an injector hydraulic fracture, and facilitates the control of early water production.