Ozonated Liquid Dispensing Unit With Dielectric Cells

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Solution Overview

Problem

Existing ozonated liquid dispensing systems fail to provide sufficient ozone concentrations for effective cleaning and sanitizing, are bulky and expensive, difficult to maintain, and often require significant modifications to water supply systems, while also posing challenges with ozone off-gassing and compatibility with multiple dispensing applications.

Innovation Solution

A compact ozonated liquid dispensing unit using multiple dielectric cells in an in-line configuration to generate and mix ozone gas with water, producing a high-concentration ozonated liquid for cleaning and sanitizing, which is safe, chemical-free, and reduces labor and equipment costs, with features like easy installation and reduced hydraulic load on wastewater treatment systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional electrochemical ozone generation systems are used, then ozone gas can be produced, but the systems become bulky, expensive, and difficult to maintain

Engineering Contradiction:
Improveozone concentrationVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent replaces complex electrochemical generation systems with a simpler dielectric barrier discharge system. The invention uses a dielectric cell with electrodes separated by a dielectric material to generate ozone through electrical discharge, eliminating the need for complex electrochemical reactors, pumps, and control systems while achieving high ozone concentrations in a compact form factor

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the operational parameters by using high voltage, low current electrical discharge through a dielectric barrier to generate ozone. This parameter change from conventional electrochemical methods enables compact system design while maintaining high ozone production efficiency and simplifying the overall system architecture

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high ozone concentration is achieved for effective cleaning, then sanitizing capability improves, but ozone off-gassing increases creating safety concerns

Engineering Contradiction:
Improveozone concentrationVSAvoidozone off-gassing
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent incorporates an injector system that uses water flow to entrain and mix with ozone gas. The hydraulic flow creates a vacuum effect that draws ozone into the water stream, efficiently transferring ozone from gas phase to liquid phase and minimizing off-gassing while delivering high concentrations of ozone to the dispensing point

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Ease of operation

If existing systems are used to provide ozonated liquid, then some cleaning capability is achieved, but sufficient ozone concentration for effective sanitizing is not provided

Engineering Contradiction:
Improvecleaning capabilityVSAvoidozone concentration
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent merges the ozone generation function with the liquid dispensing function in a single integrated unit. The dielectric cell generates ozone that is immediately mixed with water through the injector system, producing ozonated liquid on-demand at high concentrations. This integration eliminates the need for separate ozone generators and mixing equipment, ensuring sufficient ozone concentration is maintained throughout the dispensing process

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively sanitizes surfaces and extends the shelf-life of fruits and vegetables by killing microorganisms and removing residues, while reducing odors and eliminating the need for chemicals and hot water, maintaining consistent ozone levels and minimizing environmental impact.

Implementation Method 1

The unit uses multiple dielectric cells in an in-line configuration to create the ozone gas that is mixed with the water to form the ozonated liquid

Methodology Applied
Scientific EffectElectrical discharge: Electric Spark

Implementation Method 2

The injector mixes the ozone gas from the second dielectric cell with the liquid from the liquid input port to produce an ozonated liquid

Methodology Applied
Scientific EffectFluidic mixing: Injector

Data Source

PatentUS9174845B2Ozonated liquid dispensing unit
Publication Date: 2015.11.03 CLEANCORE SOLUTIONS LLC
  • US9174845B2 patent drawing
  • US9174845B2 patent drawing
  • US9174845B2 patent drawing

AI summary

A ozonated liquid dispensing unit is described. The unit produces and dispenses an ozonated liquid that may be used to clean and sanitize a variety of articles or used in conjunction with cleaning processes and other apparatus. The unit includes a liquid input port to receive liquid into the unit. The unit includes a first dielectric cell for producing ozone gas from ambient air and a second dielectric cell for producing ozone gas. The first dielectric cell is in supply communication with the second dielectric cell for supplying the second dielectric cell with a supply gas containing the ozone gas generated from the ambient air. The second dielectric cell produces ozone gas from the supply gas. An injector is in fluidic communication with the liquid input port. The injector in supply communication with the second dielectric cell for receiving the ozone gas from the second dielectric cell, and the injector mixes the ozone gas from the second dielectric cell with the liquid from the liquid input port to produce an ozonated liquid. A liquid output port discharges the ozonated liquid from the unit. A faucet or spray may be used to control the discharge of the ozonated liquid from the unit.