Ozone Cell Power Supply Feedback Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Ozone generation systems face challenges in producing ozone at a stable, predictable rate due to the unstable nature of the corona discharge cell, which is affected by temperature, pressure, and power factor variations, making precise dosing difficult for applications like water disinfection and sanitization.

Innovation Solution

A power supply system that measures and adjusts the rate of energy delivery to the ozone generation cell, using feedback loops and control mechanisms to maintain a constant energy delivery rate regardless of voltage, current, and frequency variations, ensuring consistent ozone production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If voltage, current, or frequency is varied to control ozone generation, then the amount of ozone generated changes, but the power delivery becomes unstable and unpredictable

Engineering Contradiction:
Improveozone generation rateVSAvoidpower delivery stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a feedback control system that continuously monitors the actual power delivered to the ozone generation cell and adjusts the power supply parameters accordingly. The controller compares the measured power with the target power level and dynamically adjusts voltage, current, or frequency to maintain stable and predictable power delivery while controlling ozone generation rate.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the control parameter from directly controlling voltage, current, or frequency to controlling the power delivered to the cell. By using power as the primary control parameter and allowing voltage, current, and frequency to vary as secondary parameters adjusted by the feedback system, the patent achieves both stable power delivery and controlled ozone generation.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If higher power levels are delivered to the cell, then the amount of ozone generated increases, but the efficiency of converting oxygen to ozone decreases

Engineering Contradiction:
Improveozone generation amountVSAvoidoxygen to ozone conversion efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent employs dynamic control of power delivery parameters rather than fixed settings. The feedback control system continuously adjusts voltage, current, and frequency based on real-time cell conditions, allowing the system to operate at optimal efficiency points across varying production requirements. This dynamic adjustment enables the system to maintain high conversion efficiency even when operating at different power levels.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If precise dosing of ozone is required for water disinfection, then the power supply must vary in a precise and repeatable way, but the unstable electrical characteristics of the cell make this difficult

Engineering Contradiction:
Improveozone dosing precisionVSAvoidpower supply control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The feedback control system continuously monitors power delivery and automatically adjusts parameters to maintain precise and repeatable operation. This closed-loop control compensates for the unstable electrical characteristics of the cell, providing accurate ozone dosing without requiring complex manual adjustment mechanisms or multiple separate control systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power supply system is designed to perform multiple functions through a single integrated control mechanism. The same feedback control system that stabilizes power delivery also ensures precise dosing, eliminates the need for separate control systems for different operational requirements, and simplifies the overall device architecture while maintaining high precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reliable and consistent ozone generation, independent of temperature, pressure, and cell design changes, enabling precise dosing and reducing the risk of forming harmful byproducts like bromate in water treatment processes.

Implementation Method 1

A power supply system that measures and adjusts the rate of energy delivery to the ozone generation cell, using feedback loops and control mechanisms to maintain a constant energy delivery rate

Methodology Applied
Scientific EffectFeedback control: Feedback

Implementation Method 2

One ozone generation method is the corona discharge cell. A corona discharge cell generally comprises two electrodes having a dielectric material sandwiched therebetween. Additionally, a space is present between the two electrodes. Specifically, when generating ozone, oxygen gas is passed into a space between two electrodes that are spaced apart by a dielectric material. The ozone is generated in the space.

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Data Source

PatentUS10968101B2Ozone cell power supply apparatus and method
Publication Date: 2021.04.06 EVOQUA WATER TECHNOLOGIES LLC
  • US10968101B2 patent drawing
  • US10968101B2 patent drawing

AI summary

The present invention generally includes an ozone generation system with a power supply that measures the rate of energy delivered to the ozone generation cell. While changing voltage, frequency or current will likely affect the rate of energy delivery, current, frequency and voltage provide a very poor and unreliable control for an ozone generation cell. It is only through control of the rate of energy delivery that consistent, reliable ozone generation is possible. Based upon the measurements of the rate of energy delivery as measured at the ozone generation cell, compared to the rate of energy delivery supplied, the rate of energy delivery supplied can be adjusted to improve ozone production and control.