Ceramic Membrane Filtration With Ozone for Biofouling Control

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Solution Overview

Problem

Existing water treatment systems face biofouling issues due to biofilms and assimilable organic carbon (AOC), leading to increased operating costs and reduced efficiency, despite the use of chlorine disinfectants which can degrade membranes and fail to provide adequate disinfection.

Innovation Solution

A system incorporating a multimedia filter, ozone generator, ozone contactor, and ceramic membrane filter with air scouring, along with controlled ozone introduction at multiple points to manage biofouling, using sensors to maintain optimal disinfectant levels and minimize membrane exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chlorine is used as a disinfectant, then microorganisms are eliminated, but assimilable organic carbon increases and membranes degrade

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidmembrane degradation and AOC increase
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical parameter of the disinfectant from chlorine to ozone. Ozone (O3) is a stronger oxidizing agent that effectively eliminates microorganisms without degrading membrane materials and does not increase assimilable organic carbon levels, thus resolving the contradiction between disinfection effectiveness and membrane integrity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs ozone as a temporary disinfectant that decomposes into oxygen after use. The ozone is introduced, performs disinfection, and then naturally decomposes, leaving no harmful residues that would degrade membranes or increase AOC, unlike chlorine which leaves persistent harmful byproducts

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If excess disinfectant is added, then disinfection effectiveness increases, but contact time requirements are not met and membranes are damaged

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidcontact time
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical properties of the disinfectant to ozone, which has a shorter contact time requirement compared to chlorine. Ozone acts rapidly to eliminate microorganisms, allowing the system to achieve effective disinfection without prolonged exposure that would damage membranes, thus resolving the contradiction between disinfection effectiveness and contact time duration

Inventive Principle:
Principle #35Parameter changes

3Strength

If disinfectant is removed before membrane contact, then membrane integrity is preserved, but disinfection is incomplete

Engineering Contradiction:
Improvemembrane integrityVSAvoiddisinfection completeness
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the disinfectant from chlorine to ozone, which has different interaction characteristics with membrane materials. Ozone can be applied at controlled levels that provide complete disinfection without compromising membrane integrity, eliminating the need to remove the disinfectant before membrane contact while still preserving membrane strength

Inventive Principle:
Principle #35Parameter changes

4Reliability

If biofouling control measures are implemented, then membrane performance is maintained, but system complexity increases

Engineering Contradiction:
Improvemembrane performanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the chemical nature of the disinfectant to ozone, which provides inherent biofouling resistance. Ozone effectively eliminates microorganisms and oxidizes organic carbon that would otherwise form biofilms, maintaining membrane performance without requiring complex additional control systems or frequent manual interventions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces biofouling, extends membrane life, decreases cleaning frequency, and conserves water by recycling backwash streams, while ensuring effective disinfection without membrane degradation.

Implementation Method 1

Chlorine is an effective disinfectant, eliminating microorganisms by rupturing the cells. However, the rupturing of the cells increases the AOC by releasing the cell constituents into the water.

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

providing an air scouring stream comprising ozone to the ceramic membrane filter

Methodology Applied
Scientific EffectMechanical shear force: Mechanical Force

Data Source

PatentUS12509382B2Controlling biofouling in water purification
Publication Date: 2025.12.30 SAUDI ARABIAN OIL CO
  • US12509382B2 patent drawing
  • US12509382B2 patent drawing

AI summary

A system and a method for water purification are provided. An exemplary system includes a multimedia filter, an ozone generator, an ozone contactor coupled to the ozone generator, and a ceramic membrane filter coupled to an air scouring system, wherein the air scouring system is coupled to the ozone generator. A storage tank is coupled to a purified water line from the ceramic membrane filter, wherein the storage tank is coupled to a backwashing line coupled to the multimedia filter.