P-type GaN Doping Uniformity in LED V-pits

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Solution Overview

Problem

Current light emitting diodes (LEDs) face limitations due to inefficient p-type doping in V-pits, leading to non-uniform dopant concentrations and poor device performance, which is exacerbated by structural defects like V-pits and high processing costs associated with minimizing defect densities.

Innovation Solution

The implementation of a light emitting diode structure with a p-type GaN layer having a uniform concentration of p-type dopant across a portion extending into V-pits, achieved through delta doping and the use of a wetting material like indium to ensure uniform dopant distribution, allowing for high hole injection efficiency without the need for low defect density layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional doping methods are used in V-pits, then manufacturing process is simpler, but dopant distribution becomes non-uniform and device performance deteriorates

Engineering Contradiction:
Improvedopant distribution uniformityVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

A wetting layer is deposited on the V-pit surfaces before the main p-type doping process. This preliminary action modifies the surface properties of V-pits to enhance dopant incorporation and ensure uniform dopant distribution throughout the pit structure, resolving the non-uniform doping issue without requiring complex processing changes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The wetting layer acts as an intermediary between the dopant source and the V-pit structure. It facilitates uniform dopant distribution by providing a controlled interface that promotes even dopant incorporation, thereby improving manufacturing precision while maintaining relatively simple processing

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If defect density is reduced to improve doping efficiency, then dopant distribution improves, but manufacturing cost increases due to additional processing requirements

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidprocessing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of requiring uniform low defect density throughout the entire structure, the invention applies local quality improvement by treating only the V-pit regions with a wetting layer. This localized approach enhances hole injection efficiency at the critical doping interfaces without requiring costly global defect reduction processing

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The wetting layer is a thin, sacrificial layer that is deposited and then serves its purpose during doping. It is a relatively inexpensive addition that provides the necessary local quality improvement without requiring expensive bulk material or structure modifications

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances dopant concentrations in V-pits, reducing processing costs and improving LED performance by maintaining high hole injection efficiency while minimizing the issues associated with inadequate dopant distribution.

Implementation Method 1

The p-type GaN layer extends into the one or more V-pits of the active layer... The p-type GaN layer includes a first portion and a second portion laterally bounded by the one or more V-pits. The second portion has a uniform concentration of a p-type dopant.

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

achieved through delta doping and the use of a wetting material like indium to ensure uniform dopant distribution

Methodology Applied
Scientific EffectWetting: Wetting

Data Source

PatentUS9490392B2P-type doping layers for use with light emitting devices
Publication Date: 2016.11.08 SAMSUNG ELECTRONICS CO LTD
  • US9490392B2 patent drawing
  • US9490392B2 patent drawing
  • US9490392B2 patent drawing

AI summary

A light emitting diode (LED) comprises an n-type Group III-V semiconductor layer, an active layer adjacent to the n-type Group III-V semiconductor layer, and a p-type Group III-V semiconductor layer adjacent to the active layer. The active layer includes one or more V-pits. A portion of the p-type Group III-V semiconductor layer is in the V-pits. A p-type dopant injection layer provided during the formation of the p-type Group III-V layer aids in providing a predetermined concentration, distribution and/or uniformity of the p-type dopant in the V-pits.