Pacemaker Electrode Lead Carbon Nanotube Coating

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Solution Overview

Problem

Pacemaker electrode leads made of metal wires have poor strength and ductility, leading to reduced lifetime due to repeated distortions.

Innovation Solution

A method involving a conductive wire structure coated with a carbon nanotube composite structure, formed by combining carbon nanotubes with a conductive material and treating with a volatile organic solvent, to enhance mechanical properties and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If metal wires are used for the lead wire, then electrical conductivity is achieved, but strength and ductility are poor leading to easy breakage

Engineering Contradiction:
ImprovestrengthVSAvoidresistance to breakage
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies composite materials by combining carbon nanotubes with metal wires to create a hybrid structure. The carbon nanotube composite structure is formed by combining carbon nanotubes with a conductive material, then covering it on the conductive wire structure. This composite approach leverages the exceptional strength and ductility of carbon nanotubes while maintaining electrical conductivity, thereby resolving the contradiction between strength and reliability.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If metal wires are used for the lead wire, then electrical conductivity is achieved, but the lead wire is easily broken due to repeat distortions

Engineering Contradiction:
ImprovelifetimeVSAvoidresistance to repeated distortions
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent uses composite materials consisting of carbon nanotubes combined with conductive material to form a carbon nanotube composite structure. This composite structure is then covered on the conductive wire structure. The carbon nanotubes provide exceptional mechanical properties including resistance to repeated distortions, while maintaining electrical conductivity, thereby extending the lifetime and reliability of the pacemaker electrode lead.

Inventive Principle:
Principle #40Composite materials

3Strength

If carbon nanotube composite structure is coated on conductive wire structure, then strength and ductility are improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovestrengthVSAvoidmanufacturing process complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent employs flexible thin films by using a carbon nanotube composite structure that is formed as a coating layer on the conductive wire structure. The carbon nanotubes are combined with conductive material to create a flexible composite film that can be applied to the wire surface. This approach improves strength and ductility while keeping the manufacturing process relatively simple through coating techniques.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon nanotube composite structure improves the strength and ductility of the pacemaker electrode lead, preventing breakage under stress and extending its lifespan by providing a large friction force and maintaining conductivity for impulse signal transfer.

Implementation Method 1

The carbon nanotube composite structure is covered on a surface of the conductive wire structure to form a conductive wire composite structure... providing a large friction force

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9084884B2Method for making pacemaker electrode lead
Publication Date: 2015.07.21 HON HAI PRECISION INDUSTRY CO LTD
  • US9084884B2 patent drawing
  • US9084884B2 patent drawing
  • US9084884B2 patent drawing

AI summary

The present disclosure relates to a method for making a pacemaker electrode lead. In the method, the conductive wire structure and the carbon nanotube structure are provided. A conductive material is combined with the carbon nanotube structure to form a carbon nanotube composite structure. The carbon nanotube composite structure is covered on surface of the conductive wire structure to form a conductive wire composite structure.