Leadless Pacemaker with Integrated Battery and Redundant Welds

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Solution Overview

Problem

Conventional cardiac pacemakers are bulky and invasive due to the need for a separate hermetic housing to contain the battery compartment, which increases the size and complexity of the device, leading to difficulties in implantation and patient comfort.

Innovation Solution

A leadless cardiac pacemaker design that integrates the battery and electronics compartment without a separate hermetic housing, using dual-redundant welds to ensure safety and eliminate the need for an additional enclosure, allowing the device to be smaller, thinner, and less invasive.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate hermetic housing is used to contain the battery compartment, then safety is improved by protecting the patient from battery leaks, but the device size and complexity increase

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the battery compartment housing with the electronics compartment housing into a single integrated hermetic housing. This eliminates the need for separate hermetic enclosures while maintaining the safety function of protecting the patient from battery leaks. The integrated housing reduces device complexity and size while preserving the protective function through unified hermetic sealing.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a separate hermetic housing is used to contain the battery compartment, then safety is improved by protecting the patient from battery leaks, but the device volume increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent combines the battery compartment and electronics compartment into a single hermetic housing structure. This integration eliminates the volume required for a separate outer hermetic housing while maintaining patient safety through the unified hermetic seal. The shared housing walls and single hermetic barrier reduce the overall device volume compared to nested separate housings.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If dual-redundant welds are used to seal the battery compartment, then reliability is improved by ensuring containment, but manufacturing complexity increases

Engineering Contradiction:
Improvecontainment reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements dual-redundant welds as a preemptive safety measure to ensure battery compartment containment. The first weld provides primary sealing, while the second weld serves as a redundant barrier that compensates for potential defects in the first weld. This beforehand cushioning approach prioritizes containment reliability over manufacturing simplicity, ensuring patient safety through layered protection.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Ease of operation

If the pacemaker is miniaturized by integrating compartments, then ease of implantation is improved, but safety risks increase from potential battery leaks

Engineering Contradiction:
Improveease of implantationVSAvoidbattery leak risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent integrates the battery compartment and electronics compartment into a single hermetic housing to miniaturize the pacemaker for easier implantation. Simultaneously, it employs dual-redundant welds and hermetic sealing to maintain safety by preventing battery electrolyte leaks. The integrated design with reinforced sealing eliminates the safety risks that might arise from miniaturization by concentrating containment functions in a unified hermetic structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design results in a smaller, lighter, and less invasive pacemaker that is easier to implant, reducing the risk of complications and improving patient comfort while maintaining safety through dual-redundant welding for containment of hazardous materials.

Implementation Method 1

a first weld joining the battery compartment housing to the electronics compartment housing

Methodology Applied
Scientific EffectWelding: Welding

Data Source

PatentEP2773416B1Leadless cardiac pacemaker with integral battery and redundant welds
Publication Date: 2019.04.24 PACESETTER INC
  • EP2773416B1 patent drawingFigure 1A~1C
  • EP2773416B1 patent drawingFigure 2A~2C
  • EP2773416B1 patent drawingFigure 3A~3C

AI summary

A leadless cardiac pacemaker that does not require a separate hermetic housing surrounding the battery and electronics compartments is provided. The cardiac pacemaker can include a battery disposed in a battery housing and a set of electronics disposed in an electronics housing. In some embodiments, the battery housing and the electronics housing can comprise an external surface of the pacemaker. The pacemaker can include a first set of welds separating the battery from the set of electronics, and a second set of welds separating the set of electronics and the battery from an exterior of the housing. Various embodiments for achieving dual-redundant welds are also provided.