3D Package Antenna Cavity for Compact Multi-Band RF Transmission

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Solution Overview

Problem

Conventional antennas in integrated circuits are limited in performance and capability due to the competing objective of size reduction in wireless applications, particularly in radio frequency devices.

Innovation Solution

The integration of vertical Through Insulator Via (TIV) plates and TIV gratings with high-k blocks embedded in the insulator between each TIV plate and grating forms an antenna oscillation cavity, allowing for high-frequency lateral RF transmission and enabling the transmission and reception of multiple RF bands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional antennas are designed with size reduction, then the integrated circuit package size is reduced, but the antenna performance and capability deteriorate

Engineering Contradiction:
Improveintegrated circuit package sizeVSAvoidantenna performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from planar antenna designs to three-dimensional vertical structures by extending antenna elements through insulator layers via TIV plates and gratings. This vertical dimensionality enables enhanced radiation patterns and improved performance while maintaining compact footprint, directly resolving the contradiction between size reduction and performance maintenance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs composite structures combining conductive materials (TIV plates and gratings) with high-k dielectric blocks embedded in insulator material. This composite approach creates antenna oscillation cavities that enhance electromagnetic field confinement and radiation efficiency, achieving superior performance in reduced package sizes.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If conventional antennas are designed with size reduction, then the integrated circuit package size is reduced, but the RF transmission capability deteriorates

Engineering Contradiction:
Improveintegrated circuit package sizeVSAvoidRF transmission capability
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

By extending antenna elements vertically through insulator layers using TIV technology, the patent creates three-dimensional radiation structures that enhance RF transmission capability. The vertical extension increases effective radiating area and improves impedance matching, enabling high-frequency lateral RF transmission in compact packages.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent modifies antenna structural parameters by varying the dimensions, spacing, and configuration of TIV plates and gratings. These parameter changes optimize resonance frequencies and radiation patterns for high-frequency applications, maintaining robust RF transmission capability despite reduced package size.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple RF bands are supported, then the antenna versatility is improved, but the antenna structure complexity increases

Engineering Contradiction:
ImproveRF band coverageVSAvoidantenna structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs TIV plate and grating structures that can operate across multiple RF bands by optimizing their geometric parameters. The same basic antenna structure supports different frequency ranges through parameter adjustment, achieving multi-band functionality without proportionally increasing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By adjusting the dimensions, spacing, and configuration parameters of TIV plates and gratings, the patent enables a single antenna structure to resonate at multiple frequencies. This parameter optimization approach allows one structure to serve multiple RF bands, improving versatility while controlling complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables high-frequency lateral RF transmission suitable for 5G & 6G applications, allows for the transmission and reception of up to eight different RF bands, and reduces the size of the integrated circuit package while maintaining manufacturing efficiency and reducing costs.

Implementation Method 1

a first high-k block embedded in the insulating material, wherein the first high-k block is disposed between the first conductive plate and the plurality of first conductive pillars, and wherein the first high-k block includes a material having a dielectric constant that is different than a dielectric constant of the insulating material

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS12334625B2Antenna apparatus and method
Publication Date: 2025.06.17 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12334625B2 patent drawing
  • US12334625B2 patent drawing
  • US12334625B2 patent drawing

AI summary

A package structure includes a first die, an insulating material around the first die, a first antenna extending through the insulating material, wherein the first antenna includes a first conductive plate extending through the insulating material and a plurality of first conductive pillars extending through the insulating material, wherein the first conductive plate is disposed between the plurality of first conductive pillars and the first die, and a first high-k block embedded in the insulating material, wherein the first high-k block is disposed between the first conductive plate and the plurality of first conductive pillars, and wherein the first high-k block comprises a material having a dielectric constant that is different than a dielectric constant of the insulating material.