Package-Integrated Antenna Structure for High-Frequency RF Assembly

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Solution Overview

Problem

The electronics industry faces challenges in designing antennas for higher frequency applications due to limited surface area on circuit boards and complex assembly processes, which increase costs and complexity.

Innovation Solution

A method for forming an antenna on a semiconductor device package involves a substrate with interconnect conductors, a protective coating, and conductors formed into specific patterns to create an antenna structure that includes a radiator and reflector plane, using materials like copper or gold, with an insulator to enhance radiation efficiency and impedance matching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple antennas are attached to the circuit board to meet higher frequency standards, then the frequency coverage is improved, but the assembly complexity and cost increase

Engineering Contradiction:
Improvefrequency coverageVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple antenna functions into a single integrated structure formed by conductive traces on the circuit board. Instead of attaching separate antenna components, the antenna pattern is created by routing conductive material in specific geometries that provide multiple frequency coverage, thereby reducing assembly complexity while maintaining frequency adaptability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The antenna structure is designed to perform multiple functions simultaneously - it provides impedance matching, radiation, and multiple frequency coverage through different resonant modes of the same conductive pattern. This multi-functional design eliminates the need for separate components for each function, reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple antennas are attached to the circuit board to meet higher frequency standards, then the frequency coverage is improved, but the cost increases

Engineering Contradiction:
Improvefrequency coverageVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple antenna functions into a single integrated structure formed by conductive traces on the circuit board. Instead of attaching separate antenna components, the antenna pattern is created by routing conductive material in specific geometries that provide multiple frequency coverage, thereby reducing assembly complexity while maintaining frequency adaptability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The antenna structure utilizes the circuit board's existing conductive traces and layout to create the antenna pattern, eliminating the need for separate antenna components and their associated assembly processes. The circuit board itself serves as the antenna substrate, reducing material and manufacturing costs

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the antenna is mounted on a flexible circuit board, then the antenna can be positioned next to electronic components, but the limited surface area restricts the antenna size

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidantenna surface area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from planar antenna designs to three-dimensional antenna structures by utilizing vertical spacing between conductive layers. The antenna pattern extends in multiple dimensions, with conductive traces arranged in stacked configurations that provide additional radiation surfaces and increase effective antenna area without increasing the footprint on the circuit board

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a more efficient use of space, simplifies assembly, and reduces costs by enabling the creation of effective antennas with improved radiation efficiency and impedance matching, suitable for higher frequency applications.

Implementation Method 1

a conductor 40 in a pattern of an antenna on the insulator 34. The conductor 40 is electrically connected to the second conductor 32 wherein the first semiconductor device is configured to apply an RF signal to the conductor 40

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

forming an insulator 34 on at least a portion of the first conductor 31 and the second conductor 32

Methodology Applied
Scientific EffectElectromagnetic insulation: Dielectric

Implementation Method 3

The conductor 40 is electrically connected to the second conductor 32 wherein the first semiconductor device is configured to apply an RF signal to the conductor 40

Methodology Applied
Scientific EffectImpedance matching: Electromagnetic Induction

Data Source

PatentUS11757170B2Semiconductor device and package
Publication Date: 2023.09.12 SEMICON COMPONENTS IND LLC
  • US11757170B2 patent drawing
  • US11757170B2 patent drawing
  • US11757170B2 patent drawing

AI summary

In an embodiment, an antenna may be formed by applying an insulator to a package body and forming at least a portion of the antenna as a conductor on the insulator.