Multilevel Package Substrate Box Shield for Low-Crosstalk Routing

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Solution Overview

Problem

High-speed electronic devices and systems face challenges in achieving low crosstalk and electromagnetic interference (EMI) performance, especially with increasing multi-channel capability and higher IO counts, particularly in compact designs where traditional shielding methods like stitched via arrays are insufficient.

Innovation Solution

A multilevel package substrate with a conductive box shield that surrounds conductive signal traces, comprising multiple levels of conductive trace and via features with dielectric layers, providing contiguous metal shielding similar to a coaxial cable structure, effectively reducing crosstalk and EMI.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If stitched via arrays are used to shield electric fields, then some EMI reduction is achieved, but the vias leak electrical fields and do not provide complete shielding

Engineering Contradiction:
ImproveEMI performanceVSAvoidshielding effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The shielding structure is segmented into multiple discrete conductive elements (via features and trace features) distributed across multiple levels of the package substrate. These segmented conductive elements work together to block electromagnetic fields while maintaining substrate functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding approach transitions from a two-dimensional via array to a three-dimensional multi-level structure with conductive elements on different substrate levels connected by conductive vias, creating volumetric shielding that more effectively blocks electromagnetic field leakage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multi-channel capability and higher IO counts are added to high-speed devices, then device functionality is improved, but crosstalk and EMI performance deteriorate

Engineering Contradiction:
Improvemulti-channel capabilityVSAvoidcrosstalk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

Conductive shielding features are selectively placed in specific locations around high-speed signal traces where crosstalk is most problematic. The shielding density and configuration are optimized locally based on the specific signal routing and interference patterns of each multi-channel interface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Conductive shielding structures serve as intermediary elements between adjacent high-speed signal channels, acting as electromagnetic field barriers that prevent direct coupling between channels while allowing the multi-channel functionality to operate.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If compact system designs are implemented, then device size is reduced, but EMI shielding becomes more difficult

Engineering Contradiction:
Improvedevice sizeVSAvoidEMI shielding difficulty
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The shielding structure is nested within the compact package substrate itself, with conductive shielding elements integrated into the substrate layers rather than adding external shielding components. This nested approach provides effective EMI shielding while maintaining the compact form factor.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The shielding solution utilizes the vertical dimension by implementing conductive shielding elements on multiple substrate levels connected through vias, creating three-dimensional shielding within the compact lateral footprint of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves low crosstalk and EMI performance comparable to coaxial cables, with crosstalk reduced by up to 12 dB at 10 GHz, enhancing shielding effectiveness in high-speed digital video interface circuits and RF amplifiers without increasing manufacturing complexity or cost.

Implementation Method 1

a conductive box shield that surrounds a portion of the conductive signal trace

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

a first dielectric layer on and between the first conductive trace features and between the first conductive via features

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS20240178155A1Multilevel package substrate with box shield
Publication Date: 2024.05.30 TEXAS INSTRUMENTS INC
  • US20240178155A1 patent drawing
  • US20240178155A1 patent drawing
  • US20240178155A1 patent drawing

AI summary

An electronic device includes a multilevel package substrate having a first level, a second level, a third level, a conductive signal trace that extends in the second level, and a conductive box shield that surrounds a portion of the conductive signal trace. The electronic device includes a semiconductor die attached to the multilevel package substrate and having a conductive structure coupled to an end of the conductive signal trace. The electronic device includes a package structure that encloses the semiconductor die and a portion of the multilevel package substrate.