Package Forming Apparatus with Movable Operative Groups
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Solution Overview
Problem
Existing package forming apparatuses for pourable products lack improvements in efficiency and sealing pressure distribution, leading to suboptimal production of packages with desired sealing band configurations.
Innovation Solution
The apparatus features a package forming system with operative devices that cyclically move along guides to transversally seal and cut tubes, utilizing actuation units with cam mechanisms and actuators to control the movement of operative groups, allowing for precise formation of packages with laterally displaced sealing bands and slanted top panels.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If conventional package forming apparatuses are used, then basic package formation is achieved, but production velocity and sealing pressure distribution are suboptimal
Solution Approach 1:
The support group is made movable along the guides, allowing the operative groups to dynamically adjust their positions and orientations during the forming cycle. This dynamic capability enables optimized sealing pressure distribution at different stages of package formation while maintaining high production velocity through continuous motion.
Solution Approach 2:
The forming apparatus is divided into multiple operative groups (first and second operative groups) that can be independently controlled and positioned. Each operative group handles specific forming operations, allowing for specialized optimization of sealing pressure and motion control for each segment, thereby improving both precision and productivity.
2Manufacturing precision
If the apparatus forms packages with laterally displaced sealing bands and slanted top panels, then manufacturing precision is improved, but device complexity increases
Solution Approach 1:
The apparatus is designed to create asymmetric package features such as laterally displaced sealing bands and slanted top panels. The support group and operative groups are configured with asymmetric geometries and motion paths that enable these non-symmetric configurations, achieving precise control over sealing band positions without requiring overly complex mechanisms.
Solution Approach 2:
The movable support group with multiple operative groups serves multiple functions: it forms the tube, creates sealing bands at various positions, generates slanted top panels, and controls package geometry. This multi-functional design achieves complex package configurations using a relatively integrated structure rather than multiple separate devices.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enhances the production of packages with improved sealing pressure distribution and increased production velocities, enabling the formation of packages with desired sealing band configurations and reduced weight of the apparatus.
Implementation Method 1
actuation units with cam mechanisms and actuators to control the movement of operative groups
Data Source
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AI summary
There is described a package forming apparatus (10, 10', 10") comprising an operative device (25) having a first operative group (26) and a second operative group (27). The operative device (25) comprises at least one support group (30) and the respective first operative group (26) and the respective second operative group (27) are movably connected to the support group (30). Each support group (30) comprises a linear guide system (31). The first operative group (26) and/or the second operative group (27) are linearly movably connected to the linear guide system (31) and such that the respective operative device (25) is controllable between a rest configuration and an active configuration by linearly moving the respective first operative group (26) and/or the respective second operative group (27).