Package Forming Apparatus with Movable Sealing Elements
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing package forming apparatuses and packaging machines face challenges in efficiently producing packages with top transversal sealing bands laterally displaced from the longitudinal axis, requiring complex inclinations and manual adjustments.
Innovation Solution
A package forming apparatus with a system of operative devices and a control unit that allows for precise manipulation and transverse sealing of packaging tubes, eliminating the need for tube inclination by using movable operative groups and a control unit to manage the sealing and cutting processes independently.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If the tube is inclined during manipulation to form packages with laterally displaced top transversal sealing bands, then the desired package configuration is achieved, but the device complexity and operational difficulty increase
Solution Approach 1:
The patent applies dynamics by making the operative groups movable rather than fixed. The first and second operative groups can be independently displaced along the tube advancement path, allowing dynamic adjustment of their positions to create laterally displaced sealing bands without physically inclining the entire tube. This resolves the contradiction by achieving the desired package shape through dynamic positioning of sealing elements rather than static tube inclination.
Solution Approach 2:
The patent segments the sealing function into two independent operative groups: a first operative group for bottom sealing and a second operative group for top sealing. Each group can be controlled and positioned independently, allowing the top sealing band to be laterally displaced from the bottom sealing band. This segmentation enables complex package configurations without requiring the entire tube manipulation system to be inclined.
2Adaptability or versatility
If manual adjustments are used to achieve laterally displaced sealing bands, then flexibility is maintained, but productivity decreases
Solution Approach 1:
The patent incorporates a control unit that receives signals from a sensor system and automatically adjusts the positions of the first and second operative groups. The sensor detects the actual positions of the operative groups and feeds this information back to the control unit, which then commands the positioning systems to make precise adjustments. This closed-loop feedback control enables automatic adaptation to produce packages with laterally displaced sealing bands without manual intervention, thereby maintaining versatility while significantly improving productivity.
Solution Approach 2:
The patent replaces manual mechanical adjustment with an automated control system. The control unit electronically controls the displacement of the operative groups along the tube advancement path, substituting manual mechanical operations with automated electro-mechanical systems. This substitution maintains the adaptability to produce various package configurations while eliminating the productivity loss associated with manual adjustments.
3Shape
If complex inclinations are applied to the tube, then packages with displaced sealing bands are formed, but the ease of operation deteriorates
Solution Approach 1:
The patent makes the sealing operative groups dynamic and independently positionable along the tube advancement path. Instead of requiring complex physical inclinations of the tube, the first and second operative groups can be independently displaced to their required positions. This dynamic positioning system simplifies operation because the tube remains in a straightforward vertical advancement path while the sealing elements adapt their positions programmatically.
Solution Approach 2:
The patent introduces a control unit as an intermediary between the operator's requirements and the physical sealing operation. The control unit translates operational requirements into precise positioning commands for the first and second operative groups, mediating between the simple desire for laterally displaced sealing bands and the complex mechanics of achieving them. This intermediary layer simplifies operation by abstracting away the mechanical complexity.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
There is described a package forming apparatus (10) configured to manipulate a tube (4) extending along a central axis (A) for obtaining packages (2). The package forming apparatus (10) comprises at least one operative device (20) configured to at least partially form the tube (4) and the at least one operative device (20) comprises at least a first element (23) and a second element (24) configured to at least transversally compress the tube (4) along a respective cross-section (25). The package forming apparatus (10) comprises a control unit configured to selectively control each first element (23) and the respective second element (24) between a respective open configuration and a respective closed configuration. The control unit is also configured to move each first element (23) and the respective second element (24) along a displacement direction (D) transversal to the central axis (A) while each first element (23) and the respective second element (24) are in the closed configuration.