Semiconductor Package Lid Structure for Better Heat Dissipation

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Solution Overview

Problem

Existing package structures and fabrication methods for semiconductor devices, particularly in package on package (POP) configurations, are inadequate in terms of heat dissipation efficiency and overall performance.

Innovation Solution

A package structure is designed with alternating protruding structures and a thermal interface material (TIM) that includes stacked protruding structures thermally connected to both the semiconductor die and a lid structure, enhancing heat dissipation through vertical and horizontal transfer pathways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional package structures are used, then manufacturing simplicity is maintained, but heat dissipation efficiency deteriorates

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidpackage structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The thermal interface material is segmented into multiple layers with alternating high thermal conductivity and low thermal conductivity. This segmentation creates distinct thermal pathways that improve overall heat dissipation efficiency while maintaining manageable structural complexity through systematic layering.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the thermal interface material have different thermal conductivity properties. High thermal conductivity regions are positioned to create efficient heat transfer pathways, while low thermal conductivity regions provide thermal isolation where needed. This local differentiation optimizes heat dissipation without requiring complete restructuring of the entire package.

Inventive Principle:
Principle #3Local quality

2Temperature

If simple thermal interface materials are used, then manufacturing ease is maintained, but heat transfer performance deteriorates

Engineering Contradiction:
Improveheat transfer performanceVSAvoidmanufacturing ease
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The thermal interface material is divided into alternating layers of high and low thermal conductivity materials. This segmentation enables optimized heat transfer performance through multiple thermal pathways while maintaining manufacturing feasibility through a systematic, repeatable layering process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thermal interface material uses composite construction with alternating layers of materials having different thermal conductivity properties. This composite structure achieves superior heat transfer performance by combining materials with complementary thermal characteristics in a controlled alternating pattern.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly improves heat dissipation efficiency, leading to enhanced power efficiency and performance of the semiconductor package.

Implementation Method 1

a thermal interface material (TIM) structure between the first die and the lid structure... The heat generated by the first die can be transferred to the external environment by the protruding structures in the TIM

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250343103A1Package structure and method for forming the same
Publication Date: 2025.11.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250343103A1 patent drawing
  • US20250343103A1 patent drawing
  • US20250343103A1 patent drawing

AI summary

A package structure and method for forming the same are provided. The package structure includes a first die formed over a substrate, and a lid structure formed over the first die. The package structure also includes a thermal interface material structure between the first die and the lid structure. The thermal interface material structure includes a plurality of first protruding structures connected to the first die, a plurality of second protruding structures connected to the lid structure and a thermal conductivity material between the first protruding structures and the second protruding structures.