Built-in 3D Metal Shielding Case for Package EMI Reduction

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Solution Overview

Problem

Conventional metal shielding cases for integrated circuits require customization to fit different device sizes, leading to increased manufacturing costs due to the need for multiple designs and the stamping process, which is inefficient for reducing Electro-Magnetic Interference (EMI) in high-frequency applications.

Innovation Solution

A built-in metal shielding case is formed during the packaging process using a copper foil or other conductive materials, with conductive posts and redistribution lines to create a 3D shielding structure that encloses device dies, reducing EMI without the need for separate shielding cases and minimizing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional metal shielding cases are used to shield device dies, then EMI between device dies is reduced, but manufacturing cost increases due to customization requirements for different die sizes and shapes

Engineering Contradiction:
ImproveEMI between device diesVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent applies universality by designing a single standardized metal shielding case structure that can accommodate multiple die sizes and shapes. The shielding case is configured with a universal mounting structure that allows it to shield different device dies without requiring custom design for each die, thereby reducing manufacturing cost while maintaining EMI reduction effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent applies segmentation by dividing the shielding case into modular components that can be selectively assembled or configured for different die sizes. The shielding structure includes separable elements such as side walls, bottom walls, and mounting features that can be adapted to fit various die dimensions without requiring complete redesign of the entire shielding case.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If multiple customized metal shielding cases are designed for different die sizes, then EMI shielding effectiveness is maintained, but device complexity increases

Engineering Contradiction:
ImproveEMI shielding effectivenessVSAvoidnumber of shielding case designs
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies universality by creating a single multi-functional shielding case design that can serve multiple die sizes and shapes. This universal design eliminates the need for multiple specialized shielding cases, thereby reducing device complexity while maintaining effective EMI shielding through its adaptable configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If metal shielding cases are customized for each die size and shape, then precise shielding coverage is achieved, but productivity decreases due to increased manufacturing steps

Engineering Contradiction:
Improveshielding coverage accuracyVSAvoidmanufacturing efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent applies universality by designing a standardized shielding case that can accommodate multiple die sizes and shapes without requiring custom manufacturing for each die. This universal design maintains precise shielding coverage through its adaptable structure while significantly improving productivity by eliminating the need for multiple customization steps in the manufacturing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces EMI between device dies and external devices while lowering manufacturing costs by integrating the shielding structure within the packaging process, forming a 3D metal shielding case that is more efficient and cost-effective than conventional methods.

Implementation Method 1

A built-in metal shielding case is formed during the packaging process using a copper foil or other conductive materials... reducing EMI without the need for separate shielding cases

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS11532567B2Electric magnetic shielding structure in packages
Publication Date: 2022.12.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11532567B2 patent drawing
  • US11532567B2 patent drawing
  • US11532567B2 patent drawing

AI summary

A package includes a device die, a molding material molding the device die therein, and a through-via penetrating through the molding material. A redistribution line is on a side of the molding material. The redistribution line is electrically coupled to the through-via. A metal ring is close to edges of the package, wherein the metal ring is coplanar with the redistribution line.