Package-on-Package Module Integrating Passive Components and Connectors

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Solution Overview

Problem

As mobile displays become larger, there is a growing need for increased battery capacity, which in turn requires a reduction in the size of printed circuit boards (PCBs) and the need for modularization of electronic components to optimize mounting space, particularly for semiconductor packages and passive components.

Innovation Solution

An electronic component module is designed with a semiconductor package and a component package, both having redistribution layers and wiring structures, with a connector that allows for mechanical and electrical coupling to external devices, reducing the mounting space on the main board by integrating passive components and semiconductor chips in a compact configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If battery capacity is increased to meet growing mobile display needs, then energy storage capability is improved, but the area occupied by the battery increases

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery area
Core Design Contradiction:
Use of energy by moving objectVSArea of stationary object

Solution Approach 1:

The patent combines the connector and passive components into a single integrated component package. The connector is disposed on the same substrate as the passive components, forming a unified module that reduces the total area required compared to having separate connector and passive component areas on the PCB.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a two-dimensional PCB layout to a three-dimensional package structure. By stacking the semiconductor package, component package, and connector in vertical layers, the design moves functions from the planar PCB domain to the vertical Z-axis, effectively reducing the footprint area while maintaining all necessary functions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If separate connectors and passive components are mounted on the main board, then ease of assembly is improved, but the mounting space on the main board increases

Engineering Contradiction:
Improveassembly easeVSAvoidmounting space
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent merges the connector and passive components into a single integrated component package mounted on the PCB. This consolidation reduces the total mounting space required while maintaining manufacturing simplicity through standardized package assembly processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a nested package structure where the semiconductor chip is encapsulated within the semiconductor package, which is then mounted on the PCB alongside the component package containing passive components. This nested arrangement optimizes space utilization by hierarchical integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If electrical connection paths are lengthened for separate component mounting, then ease of routing is improved, but noise increases

Engineering Contradiction:
Improverouting easeVSAvoidnoise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent combines the connector and passive components into a single integrated package, which significantly shortens the electrical connection paths between these components. The reduced trace lengths on the PCB minimize signal interference and noise while the internal package interconnections provide low-noise pathways.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10957670B2Package-on-package and package connection system comprising the same
Publication Date: 2021.03.23 SAMSUNG ELECTRO MECHANICS CO LTD
  • US10957670B2 patent drawing
  • US10957670B2 patent drawing
  • US10957670B2 patent drawing

AI summary

An electronic component module includes a semiconductor package having a first surface provided as a mounting surface and a second surface opposing the first surface, and including a semiconductor chip, a component package having a first surface facing the second surface of the semiconductor package, and a second surface opposing the first surface of the component package, the component package including a passive component, and a connector disposed on the second surface of the component package and having a connection surface configured to be mechanically coupled to an external device, the connector including a plurality of connection lines arranged on the connection surface.