Control of discharge dewpoint for packaged terminal air conditioner

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Solution Overview

Problem

Conventional packaged terminal air conditioners (PTACs) face issues with introducing humid outdoor make-up air, leading to uncomfortable indoor conditions and increased energy consumption due to continuous operation of refrigeration loops to manage humidity, without effective monitoring or adjustment of combined air quality.

Innovation Solution

An air conditioning unit with a refrigeration loop, evaporator, condenser, compressor, expansion device, indoor and auxiliary fans, and a controller that monitors dewpoint temperature and adjusts fan and compressor speeds to maintain desired air quality by combining indoor and outdoor air flows.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If outdoor make-up air is continuously drawn into the indoor space, then fresh air ventilation is provided to the indoor space, but unwanted humidity is introduced to the conditioned space

Engineering Contradiction:
Improvefresh air ventilationVSAvoidunwanted humidity
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors the dewpoint temperature of the combined air delivered to the conditioned space and uses this feedback to dynamically adjust the refrigeration loop operation, ensuring humidity is controlled while maintaining fresh air ventilation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system adjusts the operating parameters of the refrigeration loop (such as compressor speed and refrigerant flow) based on the monitored dewpoint temperature, changing parameters dynamically to match the humidity content of the incoming make-up air

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the refrigeration loop continuously operates to manage humidity in humid make-up air, then humidity is controlled in the conditioned space, but electrical consumption increases

Engineering Contradiction:
Improvehumidity controlVSAvoidelectrical consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The system uses dewpoint temperature monitoring to determine when refrigeration is actually needed, allowing the refrigeration loop to operate only when humidity control is required rather than continuously, thereby reducing electrical consumption

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static continuous operation to dynamic operation, adjusting the refrigeration loop activity based on real-time humidity conditions of the make-up air and actual needs of the conditioned space

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If known solutions operate the refrigeration loop continuously when make-up air is provided, then humid make-up air is managed, but additional mechanical components and increased electrical consumption are required

Engineering Contradiction:
Improvehumid make-up air managementVSAvoidmechanical components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system uses the existing refrigeration loop for multiple purposes: both for cooling the conditioned space and for dehumidifying the make-up air, eliminating the need for separate dedicated dehumidification equipment

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system monitors its own output air quality and self-regulates the refrigeration loop operation accordingly, without requiring external control systems or additional mechanical components

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively regulates indoor air quality by controlling dewpoint temperature, ensuring comfortable conditions and reducing energy consumption by optimizing fan and compressor operation based on air quality feedback.

Implementation Method 1

an evaporator and a condenser

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a compressor operably coupled to the refrigeration loop and being configured to urge refrigerant through the refrigeration loop

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

an evaporator and a condenser

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12435900B2Control of discharge dewpoint for packaged terminal air conditioner
Publication Date: 2025.10.07 HAIER US APPLIANCE SOLUTIONS INC
  • US12435900B2 patent drawing
  • US12435900B2 patent drawing
  • US12435900B2 patent drawing

AI summary

A packaged terminal air conditioner unit includes discharge air temperature and humidity sensors in the discharge air stream. Input from the sensors is used to determine the dewpoint temperature of a mixture of outside air and recirculated room air prior to discharge to the conditioned space. The air conditioner unit modifies one or more of indoor fan speed, compressor speed, and an electronically controlled expansion device to adjust the discharge air dewpoint temperature to a predetermined target value.