Packaging Blank with Perforated Panels for Display Conversion

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Solution Overview

Problem

Conventional boxes used for storage and transport often discard most of their structure after objects are removed, limiting their ability to effectively display items, especially in retail settings where flexible and versatile display solutions are needed.

Innovation Solution

A blank sheet for forming a box with multiple panels, perforated lines of weakness, and tabs that can be folded and modified to create a box with removable sections, allowing transformation into trays or display strips for hanging objects, enabling efficient packaging, transport, and display of items.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional boxes are used for storage and transport, then objects can be safely contained and transported, but most of the box structure must be discarded after objects are removed, limiting display capabilities

Engineering Contradiction:
Improvedisplay capabilityVSAvoidbox material waste
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The box blank is divided into multiple panels (front, rear, first side, second side, bottom, and top panels) connected by perforated lines of weakness. These segments can be selectively removed or reconfigured to transform the box from a closed storage container into an open display structure, allowing the front panel to be displayed while other panels are removed or folded back.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention allows selective removal of certain box panels (rear, side, or top panels) through perforated lines of weakness while retaining and displaying the front panel with the object. This recovers useful display value from what would otherwise be discarded box material, transforming waste into a functional display element.

Inventive Principle:
Principle #34Discarding and recovering

2Adaptability or versatility

If the box is modified to enable display functionality, then objects can be displayed for retail sale, but the box structure becomes more complex with additional perforated lines and tabs

Engineering Contradiction:
Improvedisplay functionalityVSAvoidbox structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The blank is pre-formed with all necessary perforated lines of weakness, tabs, and panel configurations during manufacturing. This preliminary preparation allows the box to be easily transformed into a display structure by simply pulling apart along the pre-scored lines, rather than requiring complex modifications at the point of use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The box structure incorporates movable elements such as tabs that can be pulled to initiate panel separation along perforated lines. The structure transitions from a rigid closed box to a flexible, reconfigurable display form, allowing dynamic adaptation between storage and display modes.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If perforated sections are removed from the box for display purposes, then objects can be more easily accessed and displayed, but the removed portions are generally discarded

Engineering Contradiction:
Improveobject accessibilityVSAvoidremoved box portions
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The box blank is designed so that the same structure serves dual purposes: as a closed storage container during transport and as an open display structure at the point of sale. The front panel with attached tabs and perforations functions both as part of the box structure and as a display element, eliminating the need to discard removed portions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11613403B2Blank and box
Publication Date: 2023.03.28 DAVIS COLIN
  • US11613403B2 patent drawing
  • US11613403B2 patent drawing
  • US11613403B2 patent drawing

AI summary

A blank for forming a box for packaging and displaying objects includes a flexible sheet with a plurality of panels that fold into a box. Perforated lines of weakness extend between rows of the plurality of panels. A lateral row along the plurality of panels includes a plurality of tabs from which to display the objects.