Packaging Box Sheet With Adhesive Decorative Paper
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Solution Overview
Problem
Conventional affixed boxes require significant space for storage and transportation due to their assembled state, and reassembling them with adhesive can be cumbersome and aesthetically undesirable, especially when used for packaging food items.
Innovation Solution
A packaging box sheet comprising a sheet-like mounting board with decorative paper, where the mounting board has a polygonal bottom and side boards with notch grooves for easy folding, and the decorative paper includes adhesive layers covered by release paper, allowing for space-efficient storage and assembly into an aesthetically pleasing affixed box.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If affixed boxes are delivered in an assembled state, then they are ready for use, but delivery cost increases due to larger space requirements
Solution Approach 1:
The affixed box is divided into separate components (bottom board, side boards, decorative paper with adhesive layers) that can be flattened and transported efficiently, then assembled at the destination to form the complete box structure
Solution Approach 2:
The packaging box sheet components are designed to nest within each other when flattened, with the decorative paper wrapping around the board structure, allowing compact transportation while maintaining the ability to assemble into the full box form at the destination
2Volume of moving object
If affixed boxes are cut and reassembled with adhesive, then volume is reduced for transport, but aesthetic appearance deteriorates due to adhesive protrusion
Solution Approach 1:
The decorative paper is pre-affixed to the bottom board and first side boards in a controlled manufacturing environment where precise alignment can be achieved, ensuring that adhesive does not protrude and aesthetic appearance is maintained from the outset rather than requiring post-assembly correction
Solution Approach 2:
A release paper layer is used as an intermediary between the adhesive and the second side boards, allowing the adhesive to be applied and positioned precisely without direct contact that would cause protrusion, while still enabling effective bonding when the release paper is removed
3Volume of moving object
If affixed boxes are cut and reassembled, then transportation space is saved, but shop clerks bear heavy burden of reassembly
Solution Approach 1:
The decorative paper is pre-affixed to certain components in the factory with precise positioning, so that at the point of use, shop clerks only need to perform simple assembly operations rather than complex alignment and bonding tasks
Solution Approach 2:
The release paper serves as a temporary protective layer that simplifies the assembly process by allowing components to be positioned and held in place during assembly, then easily removed to complete the bonding without requiring special skills or tools
4Strength
If adhesive is used to reassemble affixed boxes, then structural integrity is restored, but adhesive may contact food items creating safety concerns
Solution Approach 1:
The decorative paper with adhesive is pre-affixed to the bottom board and first side boards in a controlled manufacturing environment, ensuring that adhesive is completely enclosed within the box structure before food items are placed inside, eliminating any risk of adhesive contact with food
Solution Approach 2:
The decorative paper itself acts as an intermediary barrier between the adhesive and the interior space where food items will be placed, allowing the adhesive to provide structural bonding strength while the paper layer prevents any direct or indirect contact with food items
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables cost-effective and space-efficient transportation and storage of packaging boxes that can be easily assembled into aesthetically superior affixed boxes without the need for special skills or manual dexterity, minimizing adhesive exposure and maintaining a clean appearance.
Implementation Method 1
the second paper portion and the third paper portion respectively have an adhesive layer and a release paper covering the adhesive layer
Data Source
AI summary
A packaging box sheet capable of transporting without consuming space, assembled to obtain a box. The box sheet includes: a mounting board; and a decorative paper on the mounting board surface; where the mounting board includes: a bottom board; and first and second side boards connected to two sides sharing one apex at the bottom board; where the decorative paper includes: a first paper portion affixed to the bottom board; a second paper portion corresponding to the second side boards, where the second paper portion is connected to the first paper portion, and where the second paper portion is separated from the second side boards; and a third paper portion connected to the first paper portion and where the third paper portion projects from the first side boards toward the second side boards; and wherein the second and the third paper portion have an adhesive layer and a release paper.