Packaging Structure with Exposed Lead Frame for Heat Dissipation

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Solution Overview

Problem

Current packaging structures lack effective heat dissipation capabilities, which is a critical area for improvement in the field of packaging technology.

Innovation Solution

A packaging structure is designed with a lead frame having recessed regions on its surface, where chips are fixed and partially exposed to enhance heat dissipation, and optionally includes a heat-dissipating member to further improve thermal conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chips are fully enclosed by packaging material, then protection and insulation are improved, but heat dissipation ability deteriorates

Engineering Contradiction:
Improveprotection and insulationVSAvoidheat dissipation ability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies local quality by creating a recessed region in the lead frame where the chip is mounted, and selectively exposing specific surfaces (chip back surface and lead frame first surface) to the external environment while maintaining full encapsulation of other areas. This localized exposure strategy enables heat dissipation from critical areas while preserving the protective encapsulation of the overall structure, thus resolving the contradiction between protection and heat dissipation.

Inventive Principle:
Principle #3Local quality

2Temperature

If heat-dissipating member is added, then heat dissipation ability is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation abilityVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the heat-dissipating member with the existing lead frame structure, integrating thermal management functionality into the structural component already present in the package. The heat-dissipating member is positioned to thermally contact the chip and extend to the exposed first surface of the lead frame, creating a combined structural-thermal management system that improves heat dissipation without adding completely separate components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure effectively dissipates heat generated by the chips through the exposed surfaces of the lead frame and chips, enhancing the overall heat dissipating ability while maintaining structural integrity and strength.

Implementation Method 1

The first surface of the heat-dissipating member thermally contacts the second surface of the first chip

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9748165B2Packaging structure
Publication Date: 2017.08.29 ANCORA SEMICON INC
  • US9748165B2 patent drawing
  • US9748165B2 patent drawing
  • US9748165B2 patent drawing

AI summary

A packaging structure includes a lead frame, a chip, and a packaging material. The lead frame has a pair of opposed first surface and second surface, and has a first recessed region located on the second surface. The chip has a pair of opposed first surface and second surface. The first surface of the chip is fixed on the first recessed region. The packaging material surrounds the lead frame and the chip. The second surface of the chip is exposed from the packaging material, and the first surface of the lead frame is exposed from the packaging material.