Packaging Material for Non-Destructive Food Quality Detection

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Solution Overview

Problem

Existing food packaging materials cannot facilitate non-destructive, real-time quality detection of food, as they do not amplify spectral signals, leading to inefficiencies and sample waste.

Innovation Solution

A packaging material with a micro-nano structure, comprising a flexible base layer, an adhesive layer, a transparent conductive layer, and a nanostructured layer, which amplifies spectral signals to enable non-destructive detection of food quality without opening the packaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional packaging materials are used, then food protection is provided, but spectral signal amplification capability is lost

Engineering Contradiction:
Improvefood protectionVSAvoidspectral signal amplification
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The packaging material is constructed as a composite structure comprising a flexible base layer, adhesive layer, transparent conductive layer, and nanostructured layer. Each layer contributes specific properties: the flexible base layer provides mechanical strength and flexibility, the adhesive layer ensures bonding, the transparent conductive layer enables electrical conductivity and optical transparency, and the nanostructured layer (containing silver nanoparticles) provides spectral signal amplification through surface plasmon resonance. This composite structure simultaneously achieves food protection and spectral detection enhancement.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If manual sampling by destroying packaging is performed, then food quality detection is achieved, but detection time increases and sample waste occurs

Engineering Contradiction:
Improvefood quality detectionVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The spectral signal amplification capability is built into the packaging material during manufacturing, before the food is packaged. The nanostructured layer with silver nanoparticles is pre-formed on the packaging surface, creating a ready-to-use detection interface. When spectral detection is needed, the system can immediately detect food quality through the intact packaging without requiring sample preparation or package destruction, thus eliminating time loss and sample waste.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If packaging material is designed for spectral detection, then detection sensitivity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidpackaging structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The packaging material is divided into four distinct functional layers: flexible base layer, adhesive layer, transparent conductive layer, and nanostructured layer. This segmentation allows each layer to be optimized and manufactured separately using appropriate techniques (such as sputtering for the conductive layer and nanoparticle deposition for the nanostructured layer), then assembled into the final composite structure. This modular approach manages manufacturing complexity while achieving high detection sensitivity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The packaging material allows for high-sensitivity, fast, and convenient non-destructive detection of food quality, improving detection efficiency and maintaining food integrity for secondary sales.

Implementation Method 1

The transparent conductive layer and the nanostructured layer are configured to amplify a spectral signal

Methodology Applied
Scientific EffectSurface plasmon resonance:

Data Source

PatentUS12280929B2Packaging material for non-destructive detection of food quality, preparation method of packaging material, and detection method using packaging material
Publication Date: 2025.04.22 ZHEJIANG UNIV
  • US12280929B2 patent drawing
  • US12280929B2 patent drawing

AI summary

A packaging material for the non-destructive detection of food quality, a preparation method of the packaging material, and a detection method using the packaging material are provided. The packaging material includes a film material covering the outside of the food, where the film material includes a flexible base layer, an adhesive layer, a transparent conductive layer, and a nanostructured layer which are sequentially stacked from the outer side to the inner side. The flexible base layer is a polydimethylsiloxane (PDMS) layer. The adhesive layer is a polyimide (PI) layer. The transparent conductive layer is an indium tin oxide (ITO) layer. The nanostructured layer is a silver nanoparticles layer. The preparation method includes spin-coating and curing PI on PDMS, sputtering ITO, self-assembling silver nanoparticles on the transparent conductive layer, and etching according to a pattern.