Packaging Setup Display for Manual Adjustment Changeovers
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Solution Overview
Problem
Existing product processing apparatuses for packaging products in film or cardboard boxes require manual adjustments, which can lead to forgotten settings due to reliance on paper memos or worker memory, causing inefficiencies and potential machine malfunctions.
Innovation Solution
A product processing apparatus with a storage component to store settings and a display component that notifies users of adjustment-requiring parts, displaying icons, character strings, and adjustment amounts, eliminating the need for paper memos and ensuring all necessary adjustments are made during setting changes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If manual adjustment mechanisms are used when switching settings, then the apparatus can be operated flexibly, but the user may forget to adjust parts requiring manual adjustment
Solution Approach 1:
The control device provides visual feedback by displaying on a screen which parts require manual adjustment when settings are switched. This feedback mechanism ensures users are reminded of all necessary adjustments, preventing forgotten adjustments while maintaining operational flexibility.
Solution Approach 2:
The control device acts as an intermediary between the setting change and the manual adjustment process. It receives setting change inputs, processes which parts need adjustment, and presents this information to the user through the display, mediating the transition from automatic setting change to manual adjustment.
2Loss of information
If paper memos are used to track adjustment requirements, then adjustment information can be recorded, but the memos may be lost or get inside the machine
Solution Approach 1:
The patent replaces the mechanical paper memo system with an electronic display system controlled by the control device. The screen displays adjustment requirements electronically, eliminating the physical memo that could be lost or contaminate the machine while preserving all adjustment information.
3Ease of operation
If workers rely on memory to make adjustments, then no memo is needed, but parts requiring adjustment may escape memory
Solution Approach 1:
The control device provides real-time feedback on the screen indicating which parts require adjustment. This external feedback system supplements human memory, maintaining operational simplicity while ensuring adjustment accuracy by visually presenting all necessary adjustments.
4Loss of information
If all adjustment information is displayed, then no memo is needed, but the display may become cluttered and hard to read
Solution Approach 1:
The control device segments the display information by showing only the specific parts that require manual adjustment when settings are switched. Rather than displaying all possible adjustment information, it divides and presents only the relevant subset, reducing display clutter while retaining necessary information.
Data Source
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AI summary
It is an object of the present invention to provide a product processing apparatus that has the function of preventing a user from forgetting to adjust a part that needs to be manually adjusted when switching a setting. A product processing apparatus (1) performs packaging or box packing of products (C) and has a storage component (71) and a display component (72). The storage component stores settings relating to the packaging or the box packing of the products. The display component displays adjustment-requiring parts requiring adjustment in the product processing apparatus (1) when changing the settings relating to the packaging or the box packing of the products.