Packaging Storage Container With Shock-Absorbing Articulated Shaft

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Solution Overview

Problem

Conventional packaging storage containers for sheet-like objects face issues with the articulated shaft breaking easily and the tray being unstable, leading to irregular movement and potential ejection during container closure and falls.

Innovation Solution

A packaging storage container design featuring a container bottom and cover hinged to a ridge member with articulated shaft-receiving bases providing self-adaptive rotation and shock absorption, along with guiding members to ensure smooth tray movement and prevent breakage, and protuberance members for secure object holding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a tray is hinged to a packaging container body with an articulated shaft, then the tray can be turned over for access, but the articulated shaft is easily broken and the tray becomes unstable

Engineering Contradiction:
Improvetray accessibilityVSAvoidarticulated shaft durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by providing shock-absorbing elements and protective structures around the articulated shaft before failure occurs. The container body includes recesses and cushioning materials positioned to absorb shocks and prevent direct impact on the articulated shaft during normal use and abnormal situations like drops.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent segments the tray support system by separating the articulated shaft from direct contact with the container walls through recesses and protective structures. This segmentation isolates the vulnerable articulated shaft component, allowing it to move independently within a protected space while maintaining tray accessibility.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the tray is hinged to allow overturning, then the tray can be accessed, but the tray moves back and forth with irregular trajectory blocking cover overturning

Engineering Contradiction:
Improvetray accessibilityVSAvoidtray movement control
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent employs asymmetry in the design of the recesses and guiding structures within the container body. The recesses are positioned and shaped asymmetrically to guide the tray along a specific predetermined trajectory during overturning, preventing irregular back-and-forth movement while maintaining easy access.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent introduces intermediary structures such as recesses and guiding walls within the container body that mediate between the tray and the container walls. These intermediary elements guide the tray's movement along a controlled path, ensuring smooth overturning without irregular trajectories.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the tray is allowed to move freely for access, then the tray can be turned over easily, but the tray is unstable when closed and may shake inside the container

Engineering Contradiction:
Improvetray mobilityVSAvoidtray stability when closed
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent applies dynamics by designing the recesses and protective structures to adaptively respond to the tray's position. When the tray is open, the structures allow free movement for access; when the tray is closed, the same structures engage to limit movement and provide stability, creating a dynamic system that changes its constraints based on operational state.

Inventive Principle:
Principle #15Dynamics

4Reliability

If the container is designed for protection, then the articulated shaft is protected from breakage, but the structure becomes more complex

Engineering Contradiction:
Improvearticulated shaft protectionVSAvoidcontainer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the container body structure itself. The recesses serve dual purposes: they protect the articulated shaft from external impacts while also guiding the tray's movement trajectory. This merging of protection and guidance functions into a single structural element avoids increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11999528B2Packaging storage container
Publication Date: 2024.06.04 FINEST PRODS
  • US11999528B2 patent drawing
  • US11999528B2 patent drawing
  • US11999528B2 patent drawing

AI summary

A packaging storage container used for accommodating a sheet-like object includes a container bottom portion, a container cover portion, a ridge member and a tray. The container bottom portion and the container cover portion are hinged to the ridge member, and form a sealed container body with the ridge member. The tray is configured to hold the sheet-like object; the ridge member is provided with a pair of articulated shaft-receiving bases, the tray is connected to a pair of articulated shaft-receiving bases through an articulated shaft provided on the tray, an inner space for self-adaptive rotation and shock absorption of the articulated shaft is formed in the articulated shaft-receiving base, the articulated shaft is provided with a pair of flange portions, the longitudinal length of the articulated shaft between the pair of flange portions is configured to be accommodated in the inner space.