Electronic System Packaging State Detection and Function Limiting

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Solution Overview

Problem

Electronic systems, such as CCTV camera systems, face damage risks during transportation due to unintended activation of functions while still packaged, leading to potential mechanical damage, thermal issues, and safety hazards.

Innovation Solution

Implementing a method where a controller electrically detects the packaging state and limits specific functions, such as lens calibration, motor movement, and infrared lighting, to prevent damage by restricting these functions until the system is unpacked, using connection detection circuits or proximity sensors to determine the packaging state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electronic system allows all functions to operate while packaged, then the system is fully functional and can be set up, but the system may suffer mechanical damage, thermal issues, and safety hazards

Engineering Contradiction:
Improvesystem functionalityVSAvoidmechanical damage and thermal issues
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of the packaging state before allowing full operation. The controller detects whether the system is in packaging using connection detection circuits or proximity sensors, and based on this detection, preliminarily disables hazardous functions (motor movement, lens calibration, infrared lighting) before they can cause damage. This preliminary action prevents harm while allowing safe functions to operate.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the electronic system disables hazardous functions while packaged, then the system is protected from damage, but the system cannot be properly set up or calibrated

Engineering Contradiction:
Improvesystem integrityVSAvoidsoftware setup and calibration
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts its operational state based on the detected packaging condition. When packaged, hazardous functions are disabled while safe functions (software setup, network configuration) remain available. When unpacked, the system transitions to full functionality including motor movement and lens calibration. This dynamic adaptation resolves the contradiction by making the system's functional state dependent on the packaging detection result.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the electronic system uses connection detection circuits to detect packaging state, then the system can accurately determine if it is packaged, but the device complexity increases

Engineering Contradiction:
Improvepackaging state detection accuracyVSAvoiddetection circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses simple, inexpensive connection detection circuits or proximity sensors to detect packaging state. These are basic electrical components (contacts, resistors, capacitors) or simple sensor elements that provide reliable detection without adding significant complexity. The detection mechanism relies on straightforward electrical connections or magnetic field detection rather than complex sensor arrays or processing systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS20240414426A1System and method for protecting an electronic system in packaging
Publication Date: 2024.12.12 TYCO FIRE & SECURITY GMBH
  • US20240414426A1 patent drawing
  • US20240414426A1 patent drawing
  • US20240414426A1 patent drawing

AI summary

A method, computer-readable medium, and/or system are configured for protecting an electronic system in packaging. These aspects include electrically detecting, by a controller of the electronic system, an in-package state of the electronic system with respect to the packaging. These aspects further include limiting, by the controller, the electronic system from performing one or more first set of functions of a plurality of functions responsive to the in-package state indicating the electronic system is within the packaging