Packed-Tip ESI Emitter Segmentation to Minimize Voltage Drop

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Solution Overview

Problem

The packed-tip design for mass spectrometry, which integrates the LC column and ESI emitter into a single structure, faces manufacturing complexity and performance degradation due to increased resistance and electrochemical issues, leading to reduced ion formation and chromatographic performance.

Innovation Solution

The design separates the LC column and ESI emitter into distinct structures with different types of particles, using a post-column liquid metal junction to reduce solution resistance and improve ionization efficiency, allowing for independent optimization of chromatographic and ESI performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If the LC column and ESI emitter are integrated into a single packed-tip structure, then post-column dead volume is reduced and chromatographic performance is improved, but solution resistance increases causing voltage drop that reduces ion formation efficiency

Engineering Contradiction:
Improvepost-column dead volumeVSAvoidion formation efficiency
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The invention divides the packed-tip structure into two separate structures: an LC column with first particles and an ESI emitter with second particles. This segmentation allows independent optimization of each component while maintaining the benefits of reduced dead volume, thereby resolving the contradiction between minimizing dead volume and maintaining ion formation efficiency.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If the LC column and ESI emitter are integrated into a single packed-tip structure, then post-column peak broadening is reduced, but manufacturing complexity increases and manufacturing yield decreases

Engineering Contradiction:
Improvechromatographic performanceVSAvoidmanufacturing yield
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

By separating the LC column and ESI emitter into distinct manufacturable components that can be produced independently with optimized parameters, the invention improves manufacturing yield while maintaining the performance benefits of the integrated design through controlled coupling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a junction as an intermediary component that couples the LC column and ESI emitter. This junction serves as a bridge that maintains the performance advantages of integration while allowing each component to be manufactured separately, thus resolving the manufacturing complexity issue.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If voltage is applied upstream of the LC column to carry it through the solution path to the emitter tip, then the emitter functions as intended, but resistance increases causing voltage drop that reduces the electric field strength at the emitter tip

Engineering Contradiction:
Improveemitter functionalityVSAvoidvoltage magnitude at emitter tip
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

The separation of LC column and ESI emitter into distinct structures with a junction between them allows for optimized voltage application and distribution, reducing the solution path resistance and minimizing voltage drop to maintain adequate electric field strength at the emitter tip.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The junction acts as an intermediary that optimizes the electrical connection between the LC column and ESI emitter, reducing solution resistance and minimizing voltage drop to maintain adequate electric field strength at the emitter tip.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If the LC column and ESI emitter are integrated into a single packed-tip structure, then a single structure is formed, but ions of opposite charge migrate upstream through the LC column causing undesirable electrochemical processes that degrade chromatographic performance

Engineering Contradiction:
Improvestructure integrationVSAvoidchromatographic performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

By dividing the system into separate LC column and ESI emitter structures, the invention prevents upstream migration of counterions through the LC column, thereby avoiding electrochemical processes that would degrade chromatographic performance while maintaining structural integration benefits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The junction serves as a physical and functional barrier that prevents counterion migration upstream through the LC column, eliminating undesirable electrochemical processes while maintaining the integrated design benefits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances chromatographic and ESI performance by reducing post-column dead volume, minimizing voltage drop, and preventing counterion migration, resulting in improved ion formation and analytical accuracy.

Implementation Method 1

solution resistances cause a voltage drop that reduces the magnitude of the voltage applied to the tip of the emitter

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

a voltage is applied upstream of the LC column and carried to the emitter tip through the solution path to the tip

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 3

the ion source for proteomics experiments implements electrospray ionization (ESI) to ionize the peptide to form ions

Methodology Applied
Scientific EffectElectrospray Ionization: Ionisation

Implementation Method 4

peptides are then separated, usually with liquid chromatography (LC)

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS11988652B2Packed tip electrospray emitter
Publication Date: 2024.05.21 THERMO FINNIGAN LLC
  • US11988652B2 patent drawing
  • US11988652B2 patent drawing
  • US11988652B2 patent drawing

AI summary

Packed-tip electrospray ionization (ESI) emitters for mass spectrometry are described. In one aspect an ESI emitter stores a first type of particle. A liquid chromatography (LC) column is coupled with the emitter via a junction. The LC column stores a different type of particle than the ESI emitter to facilitate better chromatographic and ESI performance.