Packing Fastener Locking Structure for Secure Hold and Easy Release
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Solution Overview
Problem
Conventional packing fasteners for securing large and heavy articles in C-type packing boxes are easily removable during unpacking, leading to inefficiencies in securing and handling the packed items.
Innovation Solution
A packing fastener comprising a base member with a tubular portion, flange, and pivotable hook members, and a key member that can be removably inserted into the base member, allowing secure coupling and easy disengagement of packing materials using a locking mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional packing fasteners are used for securing large and heavy articles, then the packing box can be assembled, but the fasteners are easily removable during unpacking leading to inefficiencies
Solution Approach 1:
The hook members are designed to be movable relative to the base member, transitioning between a first position for securing and a second position for release. This dynamic mechanism allows the fastener to provide strong holding force during transport while enabling easy release during unpacking by simply pushing the key member, resolving the contradiction between securing reliability and unpacking efficiency
Solution Approach 2:
The key member is inserted through the first tubular portion of the base member, with the second tubular portion of the key member nested within the first tubular portion. This nested structure allows the key member to act as a actuator that can move the hook members between secured and released states, providing both strong securing and easy release functionality
2Strength
If the hook members are made secure to hold packing materials, then the coupling strength is improved, but the device complexity increases
Solution Approach 1:
The fastener is divided into distinct functional components: a base member with hook members for securing, and a separate key member for release. This segmentation allows each component to be optimized independently - the hook members provide strong coupling while the key member provides simple release operation, avoiding the need for complex integrated mechanisms
Solution Approach 2:
The hook members are designed with hinge portions that allow them to pivot between secured and released positions. This dynamic design enables strong holding force when secured while requiring minimal force for release, achieving high coupling strength without proportionally increasing structural complexity
3Ease of operation
If the fastener structure is simplified for easy operation, then the ease of operation is improved, but the securing reliability may be compromised
Solution Approach 1:
The hook members are designed to be movable relative to the base member, transitioning between a first position for securing and a second position for release. This dynamic mechanism allows the fastener to provide strong holding force during transport while enabling easy release during unpacking by simply pushing the key member, resolving the contradiction between securing reliability and unpacking efficiency
Solution Approach 2:
The key member is designed to automatically move the hook members to the released position when inserted and pushed through the tubular portions. This self-service mechanism eliminates the need for complex manual operations or additional tools, providing easy unpacking while maintaining securing reliability through the simple push-to-release action
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The fastener provides secure coupling and easy disengagement of packing materials, improving transportation efficiency and ease of handling by reducing space requirements and enabling automated dispensing.
Implementation Method 1
a pair of hook members that are coupled via first hinge portions to opposite inner side faces of the first tubular portion to be bent, about the first hinge portions as hinge axes, outward of a second opening edge of the first tubular portion at the other end
Implementation Method 2
Each of opposite outer side faces of the first tubular portion has a slope that is inclined inward from the first opening edge toward the second opening edge
Data Source
AI summary
A packing fastener includes a base member and a key member. The base member includes: a first tubular portion; a flange portion provided on a first opening edge of the first tubular portion at one end; and a pair of hook members coupled to opposite inner side faces of the first tubular portion to be bent toward a second opening edge of the first tubular portion at the other end. The key member has a second tubular portion removably insertable in the first tubular portion via the first opening edge. The pair of hook members are, with no external force applied to it, arranged in a wedge shape as seen in a sectional view to be increasingly close to each other toward tip ends. An outer side face of the first tubular portion has a slope inclined inward from the first opening edge toward the second opening edge.


