Portable Furniture Pad Folding and Sanitizing Machine

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Solution Overview

Problem

Professional moving companies face challenges in maintaining hygiene as reusable furniture pads are often not cleaned between households, potentially spreading germs, and require significant manpower to fold and manage.

Innovation Solution

A portable, electric Furniture Pad Folding Machine with sanitizing and folding compartments that disinfects and compresses pads, reducing germ transmission and manpower needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If furniture pads are reused without cleaning, then manpower hours are reduced, but germs spread between households

Engineering Contradiction:
Improvemanpower hours for foldingVSAvoidgerm transmission
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The patent combines multiple functions into a single machine: folding pads, sanitizing/disinfecting pads, and drying pads all in one integrated system. This resolves the contradiction by automatically performing sanitation during the folding process, eliminating germ spread while maintaining efficiency in pad management.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The machine performs self-sanitization and self-drying functions automatically during operation. The sanitizing compartment uses heat and airflow to disinfect pads without requiring separate manual cleaning steps, allowing the system to maintain hygiene autonomously while continuing to process pads.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If a portable folding machine is designed, then mobility is improved, but folding capacity and effectiveness may be reduced

Engineering Contradiction:
ImproveportabilityVSAvoidfolding capacity
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The machine is divided into separate functional compartments: a folding compartment and a sanitizing/drying compartment. This segmentation allows the machine to maintain a compact, portable form factor while still providing comprehensive pad processing capabilities through modular functional zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The machine performs multiple functions (folding, sanitizing, drying) within a single portable unit. The sanitizing compartment can process pads independently or in conjunction with the folding compartment, providing versatile functionality that maintains productivity despite the compact design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If pads are sanitized and dried in the same machine, then germ spread is prevented, but device complexity increases

Engineering Contradiction:
Improvesanitization effectivenessVSAvoidmachine structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges sanitizing and drying functions into a single integrated compartment that operates sequentially or simultaneously with the folding process. This combination prevents germ spread through comprehensive sanitation while avoiding the need for separate standalone machines, thereby managing complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If multiple pads are processed at once, then productivity is improved, but machine size increases

Engineering Contradiction:
Improvepads processed per batchVSAvoidmachine footprint
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The machine uses segmented compartments that can handle multiple pads simultaneously through stacked or layered processing. The folding compartment and sanitizing compartment are arranged to process pads in batches without requiring excessive horizontal or vertical space, maintaining a compact footprint while improving throughput.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The machine effectively prevents germ spread and reduces manpower hours by sanitizing and folding multiple pads efficiently, ensuring a cleaner environment for movers and their families.

Implementation Method 1

has an action like a dry cleaner with a spray that sprays (3) disinfectant liquid on the pads as they tumble

Methodology Applied
Scientific EffectSpray: Spray

Implementation Method 2

This compartment is designed to tumble as a dryer (2) would tumble and has an action like a dry cleaner with a spray that sprays (3) disinfectant liquid on the pads as they tumble

Methodology Applied
Scientific EffectTumbling:

Implementation Method 3

into the folding compartment (5) to be folded and compressed where the Pads will come out the bottom

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS8220470B2Furniture pad folding machine
Publication Date: 2012.07.17 HICKS JESSIE LEE
  • US8220470B2 patent drawing
  • US8220470B2 patent drawing
  • US8220470B2 patent drawing

AI summary

The Furniture Pad Folding Machine is a dry cleaning machine that is multi-faceted; it can clean and disinfect furniture pads and the machine has the ability to fold furniture pads. The machine is portable and can function on the moving truck and at the warehouse.