Pad-Mounted Transformer EV Charging With Integrated Power Switching

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Solution Overview

Problem

Conventional electric car charging infrastructures require large spaces, hindering their widespread adoption due to space constraints and environmental concerns related to fossil fuel exhaustion.

Innovation Solution

An electric car charging apparatus utilizing a pad-mounted transformer with a first port for supplying power to electric cars, a second port for receiving power from the transformer, and a breaking unit to manage power flow, along with a meter for measuring and a processor for controlling operations based on abnormality information and charging parameters, enabling efficient and stable charging without extensive space requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional electric car charging infrastructures are deployed, then charging function is provided, but large space requirements hinder widespread adoption

Engineering Contradiction:
Improvespread of charging infrastructureVSAvoidspace requirement
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The charging apparatus is integrated with the pad-mounted transformer by combining multiple functional components (breaking unit, meter, processor, controller, communicator) into a single unified system mounted on the transformer housing, eliminating the need for separate charging station structures and reducing overall space requirements

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pad-mounted transformer serves dual purposes: traditional power transformation functions and electric car charging functions. The breaking unit, meter, processor, and controller enable the transformer to provide both power distribution and dedicated EV charging capabilities, allowing one structure to fulfill multiple roles

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If breaking unit switches between connection and disconnection, then power flow control is achieved, but system complexity increases

Engineering Contradiction:
Improvepower flow controlVSAvoidswitching mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The controller automatically manages the breaking unit's switching operations based on input from the meter and processor, which monitor power flow conditions. The system self-regulates power distribution without requiring manual intervention, simplifying operation while managing complexity through automated control logic

Inventive Principle:
Principle #25Self-service

3Reliability

If meter and processor monitor power parameters, then abnormality detection is improved, but device complexity increases

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The meter continuously measures power parameters (current, voltage, power) and feeds this information to the processor, which compares readings against normal operating ranges. When abnormalities are detected, the processor signals the controller to activate the breaking unit, creating a closed-loop feedback system that improves reliability through continuous monitoring while managing complexity through automated response protocols

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the deployment of electric car charging infrastructure with reduced space needs, enhanced durability against external impacts, and stable power supply, facilitating the spread of eco-friendly transportation systems by integrating with existing power distribution lines.

Implementation Method 1

a pad-mounted transformer used for an electric car charging apparatus

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11938836B2Apparatus and method utilizing pad-mounted transformer for charging electric car
Publication Date: 2024.03.26 KOREA ELECTRIC POWER CORP
  • US11938836B2 patent drawing
  • US11938836B2 patent drawing
  • US11938836B2 patent drawing

AI summary

An electric car charging apparatus using a pad-mounted transformer according to one embodiment of the present invention may include a first port configured to supply power to an electric car, a second port electrically connected to the first port and configured to receive power from a pad-mounted transformer, and a breaking unit configured to switch between connection and disconnection of the first port and the second port.