Gravity-Driven Paddle Wheel Feed Metering and Additive Dispensing

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Solution Overview

Problem

Existing animal feeding systems face difficulties in temporarily adding supplements to feed and delivering them selectively to specific animals, as they require complex mechanical or electronic controls.

Innovation Solution

A feed supply duct system with a gravity-driven paddle wheel mechanism that meters feed and allows for the addition of supplements, using a simple mechanical design without electronic controls, incorporating a wheel-driven counter and dispenser for precise additive delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex mechanical or electronic controls are used to add supplements selectively, then the precision of supplement delivery is improved, but the device complexity increases

Engineering Contradiction:
Improveprecision of supplement deliveryVSAvoidcomplexity of control system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the feed material itself to drive the paddle wheel mechanism, which automatically controls the dispensing of supplements. The feed-activated engine converts the kinetic energy of falling feed into rotational motion that operates both the flow counter and the supplement dispenser, eliminating the need for external motors or electronic controls.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The paddle wheel acts as an intermediary mechanism that translates the flow of feed material into controlled rotational motion. This mechanical intermediary couples the feed flow to the supplement dispensing mechanism, enabling precise delivery proportional to feed flow without direct electronic control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If gravity-driven paddle wheel mechanism is used, then the device complexity is reduced, but the measurement precision of feed flow may worsen

Engineering Contradiction:
Improvesimplicity of mechanical designVSAvoidprecision of feed flow measurement
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system incorporates a feed flow counter that measures the rotational motion of the paddle wheel and provides feedback on the amount of feed that has passed through. This feedback mechanism ensures accurate measurement of feed flow, which in turn controls the proportional dispensing of supplements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention replaces complex electronic measurement systems with a purely mechanical measurement approach using the paddle wheel and counter mechanism. The mechanical system converts feed flow directly into measurable rotational displacement, achieving sufficient precision without electronic components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If feed material is used to drive the wheel, then the use of external energy sources is reduced, but the reliability of consistent wheel rotation may worsen

Engineering Contradiction:
Improveenergy from external sourcesVSAvoidconsistency of wheel rotation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The paddle wheel design incorporates dynamic elements including curved blades that optimize the conversion of feed kinetic energy to rotational motion. The blade geometry and positioning are designed to ensure consistent engagement with falling feed material, maintaining reliable rotation even with variations in feed flow rate.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system design accounts for variations in feed material properties and flow rates by optimizing the paddle wheel parameters such as blade angle, spacing, and curvature. These parameter optimizations ensure that the wheel rotates consistently across a range of operating conditions without requiring external energy input.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and selective addition of supplements to animal feed, providing a cost-effective and reliable solution for feeding systems that does not rely on electrical or electronic mechanisms, ensuring consistent additive delivery proportional to feed flow.

Implementation Method 1

the feed falls through the feed supply duct under gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

a driven component driven by the wheel

Methodology Applied
Scientific EffectMechanical energy transfer: Mechanical Advantage

Data Source

PatentUS10477835B2Feeding apparatus for animals
Publication Date: 2019.11.19 CRYSTAL SPRING COLONY FARMS
  • US10477835B2 patent drawing
  • US10477835B2 patent drawing
  • US10477835B2 patent drawing

AI summary

In an apparatus for feeding animals including one or more feed dispensing containers from which the animals can take feed which are fed by supply ducts from a supply a device is provided which includes a feed supply duct portion arranged such that the feed falls through the feed supply duct portion under gravity. A drive member is mounted at the duct and includes a plurality of paddle blades of a wheel mounted for rotation about an axis of the wheel such that falling feed in the duct acts to drive the blades to rotate the wheel about the axis and a driven component driven by the wheel. The driven component is in most cases a dispenser for feeding a liquid or particulate additive material from a supply cartridge, which is mounted on a common housing forming the duct and containing the wheel, to an injection opening on the bottom of the housing for addition to the feed passing through the duct portion.