Electromagnetic Padlock Status Verification Using Magnetic Flux Detection

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Solution Overview

Problem

Existing electromechanical padlocks face limitations in safety and security due to their design, particularly in situations where access is difficult or unauthorized access needs to be prevented.

Innovation Solution

A padlock arrangement with a handheld unit containing a magnet movably connected to the lock fitting, which generates verification data via a magnetic sensor to ensure the padlock is locked and located correctly, allowing for dual security levels and easier access in tight spaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional electromechanical padlocks are used, then basic locking function is provided, but security and safety requirements cannot be met due to lack of status verification

Engineering Contradiction:
ImprovesecurityVSAvoidpadlock system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A handheld unit with a magnet serves as an intermediary between the padlock and the locking mechanism. The magnet detects the lock position through the housing and enables verification that the padlock is correctly locked, providing enhanced security without requiring complex internal modifications to the padlock structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical status indication mechanisms with a magnetic detection system. The magnetic sensor detects the position of the lock core through the housing material, substituting complex mechanical linkages and status indicators with a simpler magnetic field-based detection system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If padlock is placed in tight spaces for secure locking, then security is improved, but access for locking becomes difficult

Engineering Contradiction:
ImprovesecurityVSAvoidaccessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The handheld unit acts as a mediator that allows the user to verify locking status without needing direct access to internal mechanisms. The magnet in the handheld unit detects lock position through the housing, enabling users to confirm proper locking even when the padlock is in hard-to-reach locations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system provides immediate feedback through the handheld unit when the padlock is correctly locked. The magnet detects the lock position and provides verification data, giving users real-time confirmation that the padlock is securely locked without requiring visual inspection or manual verification of internal components.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If magnetic sensor is arranged to rotate with the core, then lock position detection is enabled, but the detection system becomes more complex

Engineering Contradiction:
Improvelock position detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical position detection mechanisms with a magnetic sensing system. The magnetic sensor detects the position of the lock core by sensing changes in magnetic flux from the handheld magnet, eliminating the need for mechanical linkages, switches, or optical encoders that would increase complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic detection system serves multiple functions: it detects lock position, verifies proper locking, and provides feedback to the user. This single detection mechanism replaces what would otherwise require multiple separate mechanical sensors and indicators, reducing overall system complexity while maintaining high measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced security by ensuring the padlock is correctly locked and located, with verification data stored in an electronic key, and includes features for alerting users to incorrect locking procedures, enhancing usability and security.

Implementation Method 1

the position detecting device being arranged to detect at least the lock position of the rotatable core in response to the magnetic sensor detecting a first magnetic flux from the magnet of the attached handheld unit

Methodology Applied
Scientific EffectMagnetic flux detection: Magnetic Field

Data Source

PatentEP4314453B1Arrangement and method for providing status of an electromagnetic padlock
Publication Date: 2025.11.19 SWEDLOCK
  • EP4314453B1 patent drawingFigure 1
  • EP4314453B1 patent drawingFigure 2A
  • EP4314453B1 patent drawingFigure 2B

AI summary

An arrangement and a method for an electromagnetic padlock (10) are disclosed. A handheld unit (30), which is movably connected via a connector member to a lock fitting (50) to be locked by a padlock (10), is removably attached to a padlock (10) during unlocking and locking. When the padlock (10) is unlocked, a magnetic sensor (24) arranged inside the padlock (10) is detects a change in detected magnetic flux from the attached magnet (31). In response thereto, the padlock (10) generates verification data which is sent to the electronic key as a verification that the padlock has both been locked and locked at a correct location. Incorrect locking procedure, or locking at incorrect locations may generate warnings.