Paint Applicator Pivot Mechanism With Detent And Flexible Conduit

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Solution Overview

Problem

Existing paint applicators lack flexibility and secure orientation options, leading to inefficient paint distribution and potential kinking of flexible conduits, which restricts the applicator's ability to adopt various orientations for effective coating applications.

Innovation Solution

A paint applicator design featuring a pivot mechanism with a detent system that securely positions the applicator head in multiple discrete orientations, combined with a flexible conduit that bypasses the pivot mechanism to allow for compact and kink-free operation, enabling the applicator head to adopt orientations perpendicular and at acute angles to the elongate support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the applicator head is rigidly fixed to the elongate support, then the structure is simple and stable, but the applicator cannot adopt various orientations for effective coating applications

Engineering Contradiction:
Improveorientation flexibilityVSAvoidpivot mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pivot mechanism enables the applicator head to transition from a fixed rigid connection to a dynamic adjustable connection, allowing it to rotate between multiple discrete orientations (perpendicular and acute angles) to adapt to different coating application requirements while maintaining structural integrity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pivot mechanism divides the connection between the elongate support and applicator head into separable components (pivot mechanism body, detent, resilient bias element) that can independently function, allowing the applicator head to be positioned at different orientations while maintaining secure attachment

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the flexible conduit is routed through the pivot mechanism, then the connection is compact, but the conduit may kink when the applicator head rotates to acute angles

Engineering Contradiction:
Improveconduit flexibilityVSAvoidconduit kinking prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The flexible conduit is extracted from the pivot mechanism assembly and routed separately, allowing the pivot mechanism to rotate the applicator head to acute angles without constraining or kinking the conduit, while still maintaining a compact overall structure through careful spatial arrangement

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The conduit routing is arranged in a different spatial dimension relative to the pivot mechanism rotation axis, allowing the applicator head to rotate in one plane while the conduit maintains its integrity in another plane, preventing kinking during orientation changes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If the detent mechanism is added to secure discrete orientations, then the applicator maintains stable positioning, but the mechanism complexity increases

Engineering Contradiction:
Improveorientation stabilityVSAvoiddetent mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The detent mechanism is designed to be self-actuating through the resilient bias element that automatically engages the detent with the pivot mechanism body at predetermined orientations, eliminating the need for external actuation or complex control systems while maintaining stable positioning

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The detent acts as an intermediary element between the pivot mechanism body and the applicator head, providing a simple mechanical interface that secures discrete orientations through engagement with the resilient bias element without requiring complex locking or actuation mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances paint distribution efficiency by allowing the applicator head to securely maintain various orientations, preventing conduit kinking and ensuring consistent coating application, while also facilitating easy cleaning and secure attachment of components.

Implementation Method 1

The detent is resiliently biased, for example by means of a spring, to engage with both the first and second profiles

Methodology Applied
Scientific EffectResilient bias: Spring

Implementation Method 2

The flexible conduit may be arranged to flex to allow the applicator head (and the roller applicator attachment, if present) to adopt the plurality of discrete preset orientations with respect to the elongate support while maintaining the connection between the hollow interior of the elongate support and the applicator head

Methodology Applied
Scientific EffectFlexibility: Elasticity

Data Source

PatentUS8821058B2Paint applicator
Publication Date: 2014.09.02 BLACK & DECKER CORP
  • US8821058B2 patent drawing
  • US8821058B2 patent drawing
  • US8821058B2 patent drawing

AI summary

A paint applicator including an applicator head for carrying an applicator attachment, a substantially rigid elongate support having a hollow interior for supplying paint to the applicator head, a pivot mechanism interconnecting the elongate support and the applicator head, and a flexible conduit interconnecting the hollow interior of the elongate support and the applicator head. The pivot mechanism includes a detent arranged such that it releasably secures the applicator head in any of a plurality of discrete preset orientations with respect to the elongate support.