Paint Match Simulation Using 3D Geometry and Color Data

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Solution Overview

Problem

Current methods for matching the color and appearance of vehicle coatings after damage are time-consuming, prone to errors, and require repeated testing and manual adjustments, as they rely on visual tools, vehicle data, or color measurement systems that do not account for variations in production and environmental conditions.

Innovation Solution

A system comprising a processor, display device, data input devices, and databases containing repair formulas, color characteristics, and 3D models of vehicle surfaces, which generates and displays individual matching images to select the best matching formulas for the target coating by combining color and appearance characteristics with 3D geometry, reducing the need for manual adjustments and repeated testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If visual color matching tools (refinish color chips) are used, then color matching can be performed, but the process becomes time-consuming and prone to errors due to poor lighting conditions, operator variances, and variation to the original standard

Engineering Contradiction:
Improvecolor matching accuracyVSAvoidtime for color matching
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual visual color matching with an automated computer-based system that uses digital images and algorithms to objectively compare colors. The system captures images of the vehicle coating and reference standards, then uses image processing to extract color values and calculate matches, eliminating human operator variance and lighting condition dependencies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates digital copies of the vehicle coating and reference color standards through image capture. These digital representations allow for repeated analysis without physical contact or degradation of the original samples, and enable color comparison under standardized virtual lighting conditions regardless of actual environmental lighting.

Inventive Principle:
Principle #26Copying

2Measurement precision

If a computer controlled colorimeter or spectrophotometer is used to measure color values, then color matching precision is improved, but the system cannot identify matching formulas based on vehicle identification information alone

Engineering Contradiction:
Improvecolor measurement accuracyVSAvoidconvenience of formula selection
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent merges two previously separate approaches: vehicle identification-based formula retrieval and measured color-based formula selection. The system accepts either vehicle identification information (make, model, year, paint code) or measured color values as input, and can process both types of queries through a unified database and algorithm framework, allowing users to choose the most convenient input method.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a multi-functional system that can operate in multiple modes: retrieving formulas by vehicle identification, selecting formulas by measured color values, and comparing multiple candidate formulas. This universal system handles different input types and matching scenarios through a single integrated platform, increasing ease of operation while maintaining precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple refinish matching coating compositions are developed for each OEM coating composition, then color and appearance matching options are increased, but the complexity of selecting the best match increases and requires accessing extensive databases

Engineering Contradiction:
Improvenumber of matching formula optionsVSAvoidcomplexity of formula selection process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies partial action by retrieving only a limited subset of candidate formulas that are most likely to match the target coating, rather than presenting all available formulas. The system uses preliminary filtering based on vehicle identification and color space proximity to select a manageable number of candidates for comparison, reducing the complexity of the selection process while maintaining versatility.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent implements feedback through an iterative comparison process where the system presents candidate formulas, receives user feedback on the match quality, and can retrieve additional or alternative formulas. The system also provides feedback by calculating and displaying color difference values, helping users understand the quality of each match and guide their selection.

Inventive Principle:
Principle #23Feedback

4Manufacturing precision

If manual trial and error adjustment of preliminary matching formulas is performed, then the best match can be achieved, but the process requires repeated testing and adjustments which reduces productivity

Engineering Contradiction:
Improvequality of color matchVSAvoidspeed of refinish process
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent performs preliminary action by pre-calculating and ranking multiple candidate formulas based on their expected match quality before the user begins the selection process. The system uses algorithms to predict which formulas are most likely to match the target coating, presenting them in order of probability. This preliminary sorting reduces the need for extensive manual trial and error, as users can start with the most promising candidates.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables self-service by allowing the system to automatically perform color comparisons and formula adjustments based on user selections. The system can autonomously calculate color differences, suggest optimal formulas, and even automatically adjust formula parameters to improve matches, reducing the need for manual intervention and repeated testing while maintaining high match quality.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11080552B2Systems and methods for paint match simulation
Publication Date: 2021.08.03 AXALTA COATING SYSTEMS IP CO LLC
  • US11080552B2 patent drawing
  • US11080552B2 patent drawing
  • US11080552B2 patent drawing

AI summary

A system for displaying one or more images to select one or more matching formulas to match color and appearance of a target coating of an article includes a computing device, a display device, a host computer connected to the computing device, one or more data input devices, a first database containing repair formulas, color characteristics, and appearance characteristics, a second database containing identification information of an article or a three-dimensional model of an article or a three-dimensional mapping of a geometry of a part of an article, and a computer program product accessible to the computing device and/or the host computer and performing a computing process to retrieve at least one preliminary matching formula from the first database, select one article or a three-dimensional mapping of a geometry of one article from the second database, generate individual matching images, and display the individual matching images on the display device.