Paint Roller Shield Beveled Edge Gap Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional painting methods for large-scale projects, such as painting walls near ceilings, are inefficient due to inadequate protection and precision, often requiring excessive time and causing damage from adhesive materials.

Innovation Solution

A paint roller shield with a beveled edge and adjustable neck configuration that attaches to existing rollers, allowing for precise painting by maintaining a consistent gap between the painted surface and the ceiling, while minimizing material usage and accommodating various roller sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional painting methods using tarps and painter's tape are used, then protection of non-painted areas is provided, but time consumption increases and damage occurs from adhesive materials

Engineering Contradiction:
Improveprotection of non-painted areasVSAvoidtime spent on projects
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The shield divides the painting area into protected and non-protected zones using a physical barrier that segments the workspace, allowing simultaneous painting and protection without additional materials

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts and eliminates the need for separate protective materials (tarps and tape) by integrating the protection function directly into the painting apparatus through the shield structure

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a gap is created between paint area and unpainted area, then protection is provided, but the gap size requires extreme care or additional precise means later

Engineering Contradiction:
Improveprotection of non-painted areasVSAvoidease of painting operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The shield acts as an intermediary physical barrier between the paint application area and the protected area, providing a stable reference that eliminates the need for operators to judge and maintain precise gaps

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shield provides localized protection exactly where needed by creating a physical boundary that defines the paint application zone, allowing operators to paint without worrying about gap maintenance

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If a shield with fixed dimensions is used, then protection precision is improved, but adaptability to different roller sizes and ceiling heights is reduced

Engineering Contradiction:
Improveprotection precisionVSAvoidadaptability to different roller sizes
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The shield incorporates adjustable components including an extendable neck mechanism and adjustable arm that can be dynamically reconfigured to match different roller sizes, ceiling heights, and painting scenarios while maintaining precise protection

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The shield is designed as a universal apparatus that can accommodate various roller types and sizes through adjustable components, making it applicable to multiple painting scenarios from different ceiling heights and room configurations

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10035171B2Paint roller shield
Publication Date: 2018.07.31 THE SHERWIN WILLIAMS CO
  • US10035171B2 patent drawing
  • US10035171B2 patent drawing
  • US10035171B2 patent drawing

AI summary

A paint roller and paint roller shield assembly comprises a roller for applying paint, having a paint applying surface that terminates at a rim located at an end of the roller. A paint roller shield, connected to the end of the roller, comprises a plate with a planar surface having a substantially round and beveled peripheral edge and a curved cutout configured as a missing portion of the plate. The beveled peripheral edge is angled and sloped outwardly away from the planar surface. In a plan view of the plate, the cutout exposes a part of the rim comprising part of the paint applying surface of the roller and wherein the plate and the beveled peripheral edge covers a remaining part of the rim of the roller not exposed by the cutout.