Paintball Barrel Cleaning Device Segmented Flexible Connector

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Solution Overview

Problem

Existing paintball equipment cleaning swabs face issues such as fatigue leading to separation, kinking, and incomplete removal of paint or dye, which can result in equipment failure and inaccurate shots due to residual paint or dye interference.

Innovation Solution

A cleaning device with two rods connected by a flexible connector featuring barbs and through holes, along with a squeegee flange, to ensure robust attachment and effective paint or dye removal, preventing separation and enhancing cleaning efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a flexible connector is used to connect the two rods, then the swab can be folded for compact storage and portability, but the connector is susceptible to fatigue and separation after repeated folding

Engineering Contradiction:
ImproveportabilityVSAvoidconnector strength
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connector is divided into multiple segments that can articulate relative to each other, allowing the swab to bend and conform to the barrel shape without requiring the entire connector to fold repeatedly at the same location. This distributes the mechanical stress across multiple joints rather than concentrating it at a single weak point.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector incorporates a flexible membrane or thin-walled structure that provides the necessary flexibility for folding while maintaining structural integrity. The thin-walled design allows bending without creating stress concentration points that would lead to fatigue failure.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If the swab is made rigid to maintain structural integrity, then the rods remain securely connected, but the swab cannot be folded for compact storage

Engineering Contradiction:
Improveconnector strengthVSAvoidportability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connector transitions from a static rigid structure to a dynamic articulated structure that can change its configuration. The multiple articulated segments allow the connector to adapt its shape - remaining straight during use for structural integrity and folding into a compact configuration for storage by articulating at the joints.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If a simple connector design is used, then the manufacturing is easier and cost is lower, but the connector frequently fails and allows rod separation

Engineering Contradiction:
Improveconnector manufacturingVSAvoidconnector strength
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The connector is segmented into multiple articulating sections that can be manufactured using standard processes and then assembled through simple joining methods. Each segment is a discrete component that can be produced independently, maintaining manufacturing simplicity while the combination of segments provides the required reliability through distributed stress handling.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If the swab rods are kept separate for flexibility, then the swab can adapt to different shapes, but the rods may pull out or separate during use

Engineering Contradiction:
Improveshape adaptationVSAvoidrod connection
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The articulated connector provides a dynamic connection between the rods that maintains structural integrity while allowing the assembly to adapt to different shapes. The joints in the connector permit controlled movement and conforming to the barrel curvature without allowing the rods to separate or pull out during the cleaning operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a robust and efficient cleaning mechanism that prevents rod separation, ensures complete paint or dye removal, and maintains equipment performance by using a flexible connector and squeegee flange, addressing the limitations of existing swabs.

Implementation Method 1

The distal ends of the rods are covered in an absorbent substance A. When a chopped ball occurs, the player unfolds his swab, sticks it into the barrel, and subsequently removes the swab. Because of physical contact between the paintball barrel and the swab, a quantity of unwanted paint or dye is absorbed or otherwise pulled out or ejected from the barrel.

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS9050632B2Cleaning device for paintball equipment
Publication Date: 2015.06.09 CCS PAINTBALL LLC
  • US9050632B2 patent drawing
  • US9050632B2 patent drawing
  • US9050632B2 patent drawing

AI summary

Among other things, there is disclosed a cylindrical device which is used to remove broken paintballs and other unwanted material from the barrel of a paintball marker or from other paintball equipment. Cylindrical cleaning devices currently known in the art are prone to separation and failure after use. The present disclosure utilizes a series of barbs and/or openings such as through holes to prevent such failure. Structure for cleaning, including squeegee elements and other materials and configurations, are also disclosed.