Palladium Hydrogen Electrode for Miniaturized pH Sensing

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Solution Overview

Problem

Conventional pH sensors, particularly glass electrodes, are fragile and challenging to miniaturize, limiting their suitability for compact pH measurement applications.

Innovation Solution

A palladium-based reversible hydrogen electrode (RHE) is developed, utilizing palladium metal or alloys that can dynamically absorb hydrogen atoms to form Pd-H species, enabling pH measurement through a pH-sensitive potential change, and is integrated into a pH measurement device with a cathode and anode configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If glass electrode is used for pH measurement, then pH sensing function is achieved, but device fragility increases and miniaturization becomes difficult

Engineering Contradiction:
Improveelectrode robustnessVSAvoidelectrode size
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The invention changes the material parameter from glass to palladium metal, which fundamentally alters the electrode's mechanical properties to be more robust while maintaining miniaturization capability. The palladium electrode can be fabricated in chip format with dimensions of 100 micrometers or less, overcoming the fragility issue of glass electrodes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the mechanical structure of glass electrode with a metal-based palladium electrode that can be integrated using standard semiconductor fabrication techniques. This substitution enables the electrode to be manufactured as a solid-state chip component rather than a fragile glass structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If palladium electrode is used instead of glass electrode, then device robustness improves and miniaturization is enabled, but hydrogen loading process complexity increases

Engineering Contradiction:
Improveelectrode robustnessVSAvoidhydrogen loading process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The palladium electrode performs self-loading of hydrogen atoms through galvanostatic polarization during normal operation. The electrode structure itself facilitates hydrogen absorption without requiring external hydrogen gas supply systems or complex loading mechanisms, simplifying the overall device architecture.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The electrode is pre-loaded with hydrogen atoms during manufacturing through galvanostatic polarization in an acidic electrolyte solution. This preliminary hydrogen loading ensures the electrode is ready for immediate pH measurement function without requiring additional hydrogen supply infrastructure.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If palladium absorbs hydrogen atoms dynamically, then pH measurement capability is achieved, but hydrogen retention time affects measurement frequency

Engineering Contradiction:
ImprovepH measurement accuracyVSAvoidhydrogen retention time
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The palladium electrode maintains continuous hydrogen absorption and release during pH measurement through dynamic equilibrium. The galvanostatic polarization process continuously supplies hydrogen atoms to the electrode surface, ensuring sustained pH sensing capability without interruption or decay over time.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The invention optimizes the palladium electrode dimensions and surface area to control hydrogen absorption kinetics. By adjusting these parameters, the electrode achieves optimal balance between hydrogen retention for stable potential and rapid response for frequent measurements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The palladium RHE provides a robust and miniaturizable pH measurement solution, allowing for accurate pH determination using the Nernst equation, with the ability to retain hydrogen atoms for extended periods, enabling multiple readings and facilitating chip-format devices.

Implementation Method 1

the palladium is dynamically loaded with hydrogen atoms to reversibly form Pd-H species

Methodology Applied
Scientific EffectHydrogen absorption: Absorption (physical)

Implementation Method 2

A form of the Nernst equation is provided for calculating the pH of a solution pH from a measurement with the RHE article

Methodology Applied
Scientific EffectNernst effect: Nernst Effect

Data Source

PatentUS20240295520A1Palladium-hydrogen ph electrode
Publication Date: 2024.09.05 GENERAL SENSING LLC
  • US20240295520A1 patent drawing
  • US20240295520A1 patent drawing
  • US20240295520A1 patent drawing

AI summary

A palladium reversible hydrogen electrode (RHE) article is provided for measuring pH, wherein the palladium in the RHE is dynamically loaded with hydrogen atoms to reversibly form Pd-H species. A pH measurement device is provided that includes the RHE, which in some embodiments serves as a cathode, and a method is provided for measuring pH using the device. The RHE article may be miniaturized on a chip or wafer, and may be used to detect ions in water (e.g. lead ions in water running through e.g., corroding pipes).