Palladium-Catalyzed Indene Coupling in Water

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Solution Overview

Problem

Current methods lack an efficient and cost-effective process for coupling methyl or phenyl substituted indenes with acetylenes, which are challenging due to the low reactivity of indenes compared to alkenes or aromatics, and often require hazardous additives, posing environmental and safety concerns.

Innovation Solution

A chemical process utilizing a palladium salt blend with triphenyl phosphine and pyrrolidine or piperidine in water at 120° C., allowing for the synthesis of alkyne and propargyl containing indene compounds without the need for additives like copper, and can be performed in both batch and micro flow reactors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional methods are used to couple indenes with acetylenes, then the reaction can proceed, but the process requires hazardous additives and poses environmental and safety concerns

Engineering Contradiction:
ImprovesafetyVSAvoidprocess feasibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent removes hazardous copper additives from the reaction system, extracting the harmful element while maintaining the coupling functionality through palladium-catalyzed cross-coupling in water, thereby improving safety without sacrificing manufacturability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the reaction parameters by using water as the solvent and palladium salt blend as the catalyst, operating at elevated temperatures (100-150°C), which enables the coupling reaction to proceed safely without hazardous additives while maintaining process feasibility

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional batch methods are used, then the process is simple to implement, but the efficiency and control over reaction parameters are limited

Engineering Contradiction:
ImproveefficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces conventional batch mechanical mixing with microflow reactor technology, where continuous flow through microchannels provides superior mixing efficiency and precise control over reaction parameters, significantly improving productivity while the modular nature of microflow systems keeps the overall process complexity manageable

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements continuous flow reaction in microflow reactors, maintaining continuous mixing and reaction conditions throughout the process, which improves efficiency and product quality consistency compared to batch methods while enabling better control over reaction parameters

Inventive Principle:
Principle #20Continuity of useful action

3Ease of manufacture

If indenes are used as feedstock, then the process becomes economical, but the low reactivity of indenes makes coupling difficult

Engineering Contradiction:
Improvecost-effectivenessVSAvoidreaction reactivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces a palladium salt blend as a catalyst intermediary that facilitates the coupling reaction between unreactive indenes and acetylenes, enabling the reaction to proceed efficiently at elevated temperatures in water without requiring hazardous additives, thus maintaining cost-effectiveness while improving reaction reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the reaction conditions by using elevated temperatures (100-150°C) and water as the solvent medium, which enhances the reactivity of indenes sufficiently to undergo coupling reactions while maintaining the economic advantage of using indene as the feedstock

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process achieves high yields (20-80%) of alkyne and propargyl containing indene products with increased safety, reduced waste, and lower costs, leveraging the advantages of micro flow reactors for improved efficiency and control over reaction parameters.

Implementation Method 1

The reaction takes place in water in the presence of a palladium salt blend that can contain triphenyl phosphine

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

The reaction takes place in water in the presence of a palladium salt blend that can contain triphenyl phosphine and can use pyrrolidine and/or piperidine as base in a solvent blend with water at 120° C.

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS9932283B2Cross coupling of 2-bromo-1-phenyl indenes with phenyl acetylenes and other substituted acetylenes in water
Publication Date: 2018.04.03 ROSOCHA GREGORY
  • US9932283B2 patent drawing
  • US9932283B2 patent drawing
  • US9932283B2 patent drawing

AI summary

The cross-coupling reaction of 2-bromo-1-phenyl indenes with phenyl acetylenes or propargyl alcohol is disclosed. The cross-coupling reaction uses a palladium catalyst with triphenylphosphine in the absence of a copper co-catalyst. The reaction is carried out with pyrrolidine as the base in water at 120° C.