Air-Stable Palladium Precatalysts for Ligand-Efficient Cross-Coupling

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Solution Overview

Problem

Existing cross-coupling catalysts rely on expensive specialized ligands, and the use of excess ligands is not economically feasible, necessitating the development of novel precatalysts that can efficiently convert to an active catalytic species.

Innovation Solution

The development of precatalysts of formula (I) and (II), which include transition metals coordinated with non-coordinating or weakly coordinating ligands, allowing for efficient conversion to active catalytic species without the need for excess ligands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If excess specialized ligands are used to generate active Pd(0) species, then catalytic activity is improved, but cost increases significantly

Engineering Contradiction:
Improvecatalytic activityVSAvoidligand cost
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The precatalyst is pre-formed with the ligand already coordinated to the Pd center, eliminating the need to add excess ligand during the reaction. The ligand is incorporated in advance during precatalyst synthesis, so when the precatalyst is activated in situ, the active species is formed directly without requiring additional ligand addition.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the stoichiometric parameter by using exactly 1:1 ratio of Pd to ligand in the precatalyst formulation, rather than the conventional excess ligand approach. This parameter change is achieved by incorporating the ligand into the precatalyst structure itself, allowing for economical use of materials while maintaining catalytic efficiency.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional Pd(0) sources with excess ligand are used, then active catalytic species are generated, but economic feasibility is reduced

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoideconomic feasibility
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The invention creates a simplified model system where the ligand is permanently attached to the Pd center in the precatalyst, copying the essential function of free ligand addition but eliminating the need for excess ligand. This model approach maintains catalytic activity while dramatically reducing material costs.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The precatalyst is designed as a stable, reusable compound that can be prepared economically and used efficiently. By incorporating the ligand into the precatalyst structure, the system eliminates waste associated with excess ligand and reduces the need for expensive specialized ligands, making the catalytic system more economically viable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If air-sensitive Pd(0) sources are used, then catalysis can proceed, but handling and storage complexity increases

Engineering Contradiction:
Improvecatalytic functionVSAvoidhandling complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The precatalyst acts as an intermediary compound that bridges the gap between air-sensitive Pd(0) sources and the desired catalytic activity. It is designed to be air-stable enough for practical handling and storage, yet can be readily activated in situ to generate the active Pd(0) species needed for catalysis, eliminating the need for stringent air-exclusion measures during handling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed precatalysts are air-stable and moisture-stable, offering improved catalytic efficiency and reducing costs associated with expensive ligands, while maintaining high activity in cross-coupling reactions.

Implementation Method 1

Transition metal-catalyzed cross-coupling has found applications in various areas of chemistry

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS12233402B2Cross-coupling reaction catalysts, and methods of making and using same
Publication Date: 2025.02.25 YALE UNIVERSITY
  • US12233402B2 patent drawing
  • US12233402B2 patent drawing
  • US12233402B2 patent drawing

AI summary

The present invention provides novel transition-metal precatalysts that are useful in preparing active coupling catalysts. In certain embodiments, the precatalysts of the invention are air-stable and moisture-stable. The present invention further provides methods of making and using the precatalysts of the invention.