Pallet-Level RF Produce Monitoring for Non-Destructive Quality Sensing

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Solution Overview

Problem

Current quality testing methods for produce are inefficient, expensive, and prone to human error, leading to food wastage due to spoilage and decreased nutritional content, as they lack the ability to accurately monitor produce quality at scale and multiple points along the supply chain.

Innovation Solution

Utilizing radio frequency (RF) signals to analyze the dielectric properties of produce by transmitting and receiving RF signals at multiple frequencies, allowing for non-destructive, automated quality assessment at the pallet level, which can be integrated with supply chain management systems to identify potential spoilage issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If visual inspection is used to monitor produce quality, then manual labor is required, but it is prone to human error and can only inspect visible produce

Engineering Contradiction:
Improvemanual inspectionVSAvoidinspection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces manual visual inspection with an automated RF signal transmission and reception system. The RF transmitter sends signals through the produce, and the receiver captures the transmitted signals to analyze dielectric properties, eliminating human error and enabling comprehensive monitoring of all produce items regardless of visibility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces RF signals as an intermediary medium to monitor produce quality. Instead of direct visual inspection, the system uses RF signals that interact with the dielectric properties of the produce to infer quality characteristics, allowing non-contact measurement of internal properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If hand-held spectrum analyzers are used for non-destructive testing, then testing is portable and easy to use, but it is expensive and can test only one fruit at a time

Engineering Contradiction:
ImproveportabilityVSAvoidtesting throughput
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent divides the monitoring system into distributed RF transmitter and receiver units that can be positioned at different locations around the produce container. This segmentation allows the system to monitor multiple items simultaneously by transmitting and receiving signals at different positions, dramatically increasing throughput while maintaining portability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from one-dimensional sequential testing (one fruit at a time) to multi-dimensional simultaneous monitoring by placing transmitters and receivers at multiple spatial positions around the produce container, enabling parallel testing of multiple items across different spatial dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If lab testing is performed to understand produce quality, then quality certification is provided, but it is expensive and time consuming with destructive sampling

Engineering Contradiction:
Improvequality certificationVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces destructive lab testing with non-contact RF signal analysis. The system transmits RF signals through the produce and analyzes the transmitted signals to determine dielectric properties such as water content, sugar content, and ripeness, providing quality certification without destroying the produce and without requiring time-consuming laboratory procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses RF signals as an intermediary to obtain quality information without direct physical contact or destruction of the produce. The RF signals interact with the dielectric properties of the produce to extract quality data, replacing the need for destructive sampling while maintaining measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If sparse sampling is used in quality testing, then testing cost is reduced, but the sampling is not reflective of the quality of the pallets or larger quantities of produce

Engineering Contradiction:
Improvenumber of samplesVSAvoidquality representation
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent creates a universal monitoring system where RF transmitters and receivers can be positioned to monitor any location within the produce container. This multi-functional approach allows the system to comprehensively scan the entire pallet, providing complete quality information across all produce items rather than limited sparse sampling.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides accurate, cost-effective, and frequent quality monitoring of produce, reducing food wastage by identifying premature ripening and spoilage, and enabling timely adjustments along the supply chain.

Implementation Method 1

analyzing the sample signal to identify differences between the RF signal and the sample signal representative of dielectric properties of the produce

Methodology Applied
Scientific EffectDielectric properties: Dielectric Permittivity

Data Source

PatentUS12529663B2Monitoring produce quality in the supply chain at the pallet level with wireless signals
Publication Date: 2026.01.20 MICROSOFT TECHNOLOGY LICENSING LLC
  • US12529663B2 patent drawing
  • US12529663B2 patent drawing
  • US12529663B2 patent drawing

AI summary

A data processing system implements transmitting an RF signal using a transmitter disposed at a first side of a produce container containing produce to be monitored for quality. The signal is transmitted on multiple frequencies. The system further implements receiving the signal using a receiver disposed at a second side of the produce container opposite the first side of the produce container so the signal passes through the produce; obtaining a sample signal output by the receiver responsive to receiving the signal that passed through the produce contained in the produce container; analyzing the sample signal to identify differences between the RF signal and the sample signal representative of the dielectric properties of the produce; determining an estimated quality level of the produce based on the differences between the RF signal and the sample signal; and outputting an indication of the estimated quality level of the produce.