Panel assembly and air conditioner
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Mobile air conditioners with hard plastic buttons in the display module suffer from poor sealing, leading to water and ash ingress, which compromises the stability and safety of the display module.
Innovation Solution
A panel assembly with a flow diverting portion around the button, diverting fluid away from the display box to prevent damage to electronic components, enhancing stability and safety.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a hard plastic button is used in the display module, then the button provides tactile feedback and operational functionality, but the sealing of the display module becomes unsatisfactory, leading to water and ash ingress
Solution Approach 1:
The button assembly is segmented into multiple functional parts: the button body, the flow diverting portion, and the sealing structure. The flow diverting portion is specifically segmented to create separate flow paths that guide water away from the display box while maintaining the button's operational functionality. This segmentation allows the button to provide tactile feedback while simultaneously preventing water ingress through dedicated drainage channels.
Solution Approach 2:
The flow diverting portion acts as an intermediary element between the button and the display box. It intercepts water flow that would otherwise enter the display box and redirects it through drainage channels. This intermediary structure mediates between the need for button operation and the requirement for sealed protection, allowing both functions to coexist by providing a controlled path for water diversion.
2Ease of operation
If the plastic button is assembled with clearance fit to prevent jamming, then the button operation is smooth, but the sealing of the display module deteriorates, making it prone to water and ash ingress
Solution Approach 1:
The clearance fit between the button and its housing is maintained for smooth operation, while the flow diverting portion introduces additional segmented structures (drainage channels and sealing ridges) that compensate for the gaps. These segmented features create multiple barriers and controlled pathways that prevent harmful substances from exploiting the clearance gaps, thus maintaining both operational smoothness and protection against ingress.
Solution Approach 2:
The clearance gaps that would normally allow water and ash ingress are converted into beneficial drainage channels by the flow diverting portion. The same spatial clearance that enables smooth button operation is repurposed to create controlled pathways for water diversion. This transforms the potential harm of gaps into a benefit by actively channeling water away from sensitive components.
3Device complexity
If no flow diversion structure is provided, then the structure is simple, but water flow cannot be diverted, causing damage to electronic components inside the display box
Solution Approach 1:
Instead of making the entire button assembly complex, the flow diverting portion is localized to specific areas where water ingress is most likely to occur. The local quality approach adds flow diversion features only at critical interfaces and edges, while maintaining simple structures in non-critical areas. This selective complexity provides effective protection without significantly increasing overall device complexity.
Solution Approach 2:
The flow diverting portion performs preliminary action by intercepting and redirecting water flow before it can reach the display box and electronic components. This proactive water diversion is built into the structure in advance, creating predetermined flow paths that automatically channel water away from sensitive areas. The preliminary protection is embedded in the design, eliminating the need for complex active protection systems.
Data Source
AI summary
Provided are a panel assembly and an air conditioner. The panel assembly includes a panel, a pressing member, and a display box. The panel has a fitting hole. The pressing member is disposed on an inner side of the panel. The pressing member includes a plate body, and a button disposed on the plate body and extending into the fitting hole. The display box is disposed on a back surface of the panel and opposite to the pressing member. The plate body has a flow diverting portion disposed around the button and configured to divert a fluid out of the display box.


