Panel Attachment Structure with Channel Member and Insert Assembly
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing panel attachment structures in the construction industry are difficult to install, do not provide a secure connection, often require multiple trades, and do not offer a pleasing appearance.
Innovation Solution
A panel attachment structure comprising a channel member with reinforcing members and an insert assembly that can be easily coupled to an underlying support structure, allowing for secure panel attachment with a low-profile design that does not require grouting or welding, and can be installed using basic skills and equipment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional panel attachment structures are used, then the panel can be secured to the support structure, but the installation process becomes difficult and requires multiple trades
Solution Approach 1:
The patent combines multiple installation functions into a single integrated attachment structure. The channel member integrates the support structure connection, panel attachment mechanism, and positioning features into one component that can be installed by a single trade, eliminating the need for multiple specialized trades while maintaining secure panel attachment.
Solution Approach 2:
The attachment structure is designed with universal features that allow it to perform multiple functions: securing the panel to the support structure, providing positioning alignment, accommodating movement, and enabling straightforward installation. This multi-functionality reduces installation complexity while maintaining attachment security.
2Reliability
If traditional panel attachment structures are used, then the panel can be secured to the support structure, but the connection may not be sufficiently secure
Solution Approach 1:
The channel member incorporates curved or rounded features that allow for movement accommodation while maintaining secure attachment. The curved geometry enables the structure to flex and adapt to horizontal and vertical movements without compromising the security of the panel connection to the support structure.
Solution Approach 2:
The attachment structure utilizes material property changes and geometric parameter variations to maintain secure connection. The channel member's cross-sectional geometry and material characteristics are optimized to provide strong attachment while accommodating movement, achieving reliable connection without excessive structural complexity.
3Shape
If traditional panel attachment structures are used, then the panel can be attached to the support structure, but the appearance is not pleasing
Solution Approach 1:
The patent extracts the attachment function from visible panel surfaces and relocates it to concealed locations. The channel member and attachment components are positioned behind or within the panel structure, removing the attachment hardware from view while maintaining manufacturing simplicity through standardized component design.
Solution Approach 2:
The channel member is designed with sleek, continuous surfaces that can be finished to match the panel aesthetics. The smooth, shell-like structure of the channel member allows for clean lines and uniform appearances, improving aesthetic appearance while remaining manufacturable using standard fabrication processes.
4Adaptability or versatility
If panel attachment structures accommodate movement, then the connection remains secure, but the structure becomes more complex
Solution Approach 1:
The attachment structure incorporates dynamic features that allow it to adapt to movement. The channel member's geometry and connection details enable horizontal and vertical movement while maintaining secure attachment, achieving adaptability through designed flexibility rather than complex mechanical systems.
Data Source
AI summary
A panel attachment structure including a panel assembly having a channel member including a channel therein. The panel assembly further includes at least one reinforcing member directly or indirectly coupled to the channel member, and an insert assembly including an insert portion. The insert portion is configured to be closely slidably received in the channel member in an insertion direction, and the insert assembly is configured to be coupled to an underlying support structure.