Electrical Panel Protection with Dynamic Trip-Time Curves

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Solution Overview

Problem

Traditional electrical fault protection devices, such as circuit breakers and fuses, provide only basic protection and are inadequate for advanced fault scenarios, especially in islanded electrical systems powered by limited sources like batteries or photovoltaic systems, which require more sophisticated and adaptive protection mechanisms.

Innovation Solution

An electrical panel with advanced protection features, including bi-directional overload protection, edge compute units for data processing, and cloud connectivity, implements dynamic trip-time curves, zone protection, and fault detection algorithms to enhance safety and adapt to varying power sources and conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional circuit breakers and fuses are used for fault protection, then basic protection against simple faults is provided, but protection against advanced fault scenarios is inadequate

Engineering Contradiction:
Improveprotection adequacyVSAvoidfault scenario coverage
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic trip-time curves that adapt protection characteristics based on real-time system conditions, power source type (battery, photovoltaic, grid), and fault severity. This allows the protection system to dynamically adjust its response rather than using fixed thresholds, resolving the contradiction between basic reliability and adaptability to advanced fault scenarios

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes protection parameters such as trip current thresholds and trip-time curves based on the detected power source and system state. For example, different trip curves are applied for battery-powered versus grid-connected operation, enabling the same hardware to provide adequate protection across diverse fault scenarios without requiring multiple specialized devices

Inventive Principle:
Principle #35Parameter changes

2Reliability

If advanced protection features are implemented, then comprehensive fault protection is achieved, but device complexity increases

Engineering Contradiction:
Improveprotection comprehensivenessVSAvoidpanel system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection functionality is segmented into modular components: fault detection units, trip-time curve selection logic, and execution mechanisms. Each breaker incorporates these segments independently, allowing comprehensive protection through coordinated simple modules rather than a single complex centralized system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs universal protection circuitry that performs multiple functions: detecting various fault types (overcurrent, ground fault, arc fault), determining power source type, selecting appropriate trip curves, and coordinating between multiple breakers. This multi-functionality reduces overall system complexity by consolidating diverse protection needs into a single adaptable platform

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240266823A1Protection architecture for an electrical panel
Publication Date: 2024.08.08 SPAN IO INC
  • US20240266823A1 patent drawing
  • US20240266823A1 patent drawing
  • US20240266823A1 patent drawing

AI summary

An electronic protection system is implemented in an electrical panel that distributes electricity to branch circuits at a site. The electronic protection system includes a current sensor, an actuator and a processor. The current sensor senses a current flow through a branch circuit. The actuator can be used to de-energize the branch circuit. The processor controls the actuator based on the current flow sensed by the current sensor, according to a trip-time curve implemented by the processor. The trip-time curve specifies a maximum duration of current flow for different amounts of current flow.