Panel Laying Method with Adhesive Locking Profiles

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Solution Overview

Problem

Existing ceiling and wall coverings made of panels are prone to a domino effect, where the detachment of one panel can lead to the falling off of large areas due to the locking mechanism, resulting in instability and potential damage.

Innovation Solution

A laying method that incorporates an adhesive connection in the longitudinal locking profiles of the panels, in addition to the locking connection, to prevent panels from detaching and ensure stability, along with strategic adhesive application between rows to enhance failsafety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If panels are connected by locking profiles only, then ease of installation is improved, but reliability deteriorates due to domino effect

Engineering Contradiction:
Improveease of installationVSAvoidstability against detachment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent combines two different connection mechanisms: mechanical locking profiles for ease of installation and adhesive bonding for reliability. The adhesive is applied in the locking profile area to create a composite connection system that prevents panel detachment while maintaining simple installation procedures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection system uses composite bonding methods by integrating adhesive material with the mechanical locking profile structure. This creates a hybrid connection that leverages both the mechanical interlocking advantage and the chemical bonding strength to prevent domino effect while keeping installation simple.

Inventive Principle:
Principle #40Composite materials

2Reliability

If adhesive is added to locking profiles, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvestability against detachmentVSAvoidconnection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adhesive is applied locally only in the locking profile area where it is most needed for preventing detachment, rather than uniformly across the entire panel surface. This localized application maintains reliability improvements while minimizing the complexity increase of the overall system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The adhesive acts as an intermediary material that enhances the connection between panels without requiring complex additional structures. It fills and strengthens the locking profile interface, providing reliable bonding while keeping the connection system relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively prevents the domino effect by distributing forces across multiple panels and ensuring that panels remain securely attached, even under unexpected forces, thereby increasing the stability and security of the ceiling and wall coverings.

Implementation Method 1

an adhesive is placed in the area of the longitudinal locking profiles, so that, in addition to the locking connection, an adhesive connection is created in the area of the longitudinal locking profiles when the panels are connected longitudinally

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentEP3263798B1Laying method for producing a ceiling and/or wall covering consisting of panels and a ceiling and/or wall covering consisting of panels
Publication Date: 2019.08.07 SWISS KRONO TEC AG
  • EP3263798B1 patent drawingFigure 1
  • EP3263798B1 patent drawingFigure 2
  • EP3263798B1 patent drawingFigure 3

AI summary

The invention relates to a laying method for creating a ceiling and/or wall covering from panels (2) comprising the steps of arranging a plurality of panels on an existing wall or ceiling, wherein the panels are arranged in rows and connected to each other by means of corresponding locking profiles in the area of ​​the longitudinal sides and transverse sides.In order to provide a ceiling and/or wall covering and a particularly simple installation method for creating a ceiling and/or wall covering from panels, with which increased security against the detachment of the ceiling and/or wall covering is ensured, it is provided that an adhesive (14) is arranged in the area of ​​the longitudinal locking profiles before a longitudinal connection of the panels of a second panel row to the panels of a first panel row, wherein, in addition to the locking connection, an adhesive connection (14a) is created in the area of ​​the longitudinal locking profiles by connecting the panels longitudinally.