Panel Light Mounting Bracket Sliding Snap-In Mechanism

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Solution Overview

Problem

Existing panel light mounting structures are difficult to install and affect the appearance of the light, with the ceiling mounting method requiring screwing through openings that complicate the process.

Innovation Solution

A sliding snap-in method is used to connect the panel light body with a mounting bracket, featuring a fixing slot system and snap-in plates that allow for easy and fast installation, while maintaining a sleek ceiling mount effect and ensuring blind operations during installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ceiling mounting method with screwing through openings is used, then the panel light can be securely mounted to the ceiling, but the mounting structure affects the overall appearance of the light and is not easy to install

Engineering Contradiction:
Improveease of installationVSAvoidmounting structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The mounting bracket is divided into multiple functional components: a main body portion, a first bent plate forming a fixing slot, and a second bent plate forming a snap-in plate. This segmentation allows each component to perform its specific function independently, simplifying the overall mounting process while maintaining secure attachment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The snap-in plate is nested within the fixing slot structure, where the snap-in plate fits into the fixing slot formed by the bent plates. This nested configuration allows the mounting bracket to be compact while providing robust mounting capability, eliminating the need for external screw fasteners.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If traditional screw mounting through openings is used, then secure mounting is achieved, but the installation process is time-consuming and requires precise alignment

Engineering Contradiction:
Improveinstallation speedVSAvoidinstallation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The mounting bracket is pre-formed with bent plates that create the fixing slot and snap-in plate structures during manufacturing. This preliminary action eliminates the need for on-site bending, drilling, or screw assembly, allowing installers to simply snap the bracket into place and complete the mounting in minutes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The snap-in plate automatically engages with the fixing slot through a snap-fit mechanism that self-aligns and secures the panel light to the ceiling. This self-service mounting mechanism eliminates the need for manual alignment adjustments or additional fastening steps, dramatically reducing installation time.

Inventive Principle:
Principle #25Self-service

3Shape

If openings are provided on the shell for screw mounting, then the mounting function is achieved, but the aesthetic appearance of the panel light is compromised

Engineering Contradiction:
Improveappearance qualityVSAvoidmounting structure simplicity
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The mounting function is extracted from the light shell itself and implemented through a separate mounting bracket that attaches to the back of the panel light. This extraction allows the front shell to remain intact without openings or visible mounting hardware, preserving the aesthetic appearance while maintaining full mounting functionality through the bracket's snap-fit mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11512824B2Panel light mounting structure, a panel light and mounting method thereof
Publication Date: 2022.11.29 NINGBO JINGHUI OPTO ELECTRONICS CO LTD
  • US11512824B2 patent drawing
  • US11512824B2 patent drawing
  • US11512824B2 patent drawing

AI summary

The present invention discloses a panel light mounting structure, a panel light and mounting method thereof. The panel light mounting structure comprises a fixing slot disposed on the back of the light body and a mounting bracket to snap-connect with the matching fixing slot. The present invention adopts a sliding and snap-in method to match and connect the panel light body with the mounting bracket. The installation is easy and fast, and the ceiling-mount effect is excellent. In addition, the present invention may also achieve the blinds operation during the panel light installation process.